surgical stapler with cooperating features on the distal end of the anvil and staple cartridge

专利摘要:
the present invention relates to a surgical instrument which includes a body portion, a drive shaft and an end actuator and which is operable to compress, staple and cut tissue. the end actuator includes an anvil and a staple cartridge. the anvil has a body and a curved, modular, release tip that connects to the body. the curved tip can be elastically deformable. the curved anvil tip and the cartridge tip include cooperating features that assist in gripping the tissue during pinching. a separate cartridge can be provided that holds a replacement anvil tip and a replacement staple cartridge, with the replacement anvil tip and staple cartridge including cooperating features. the separate cartridge may also include anvil tip and staple cartridge removal features to assist in removing previously installed anvil tips and staple cartridges.
公开号:BR112019016978A2
申请号:R112019016978
申请日:2018-02-14
公开日:2020-04-07
发明作者:E Shelton Frederick Iv；J Bakos Gregory；L Harris Jason
申请人:Ethicon Llc；
IPC主号:

专利说明:

Descriptive Report of the Invention Patent for SURGICAL STAPLER WITH COOPERANT RESOURCES IN THE DISTAL TIP OF THE BIGORNA AND THE CLAMP CARTRIDGE.
BACKGROUND [001] In some cases, endoscopic surgical instruments may be preferred over traditional open surgery devices, as a smaller incision can reduce recovery time and complications in the postoperative period. Consequently, some endoscopic surgical instruments may be suitable for placing a distal end actuator in a desired surgical site through the trocar cannula. These distal end actuators can engage tissue in a variety of ways to achieve a diagnostic or therapeutic effect (for example, cutter, claw, cutter, stapler, clip applicator, access device, drug delivery / gene therapy device, and device for application of energy through the use of ultrasonic vibration, RF, laser, etc.). Endoscopic surgical instruments may include a drive shaft between the end actuator and a handle portion, which is handled by the clinician. Such a drive shaft can enable insertion to a desired depth and rotation around the longitudinal geometric axis of the drive shaft, thus facilitating the positioning of the end actuator on the patient. The positioning of an end actuator can be further facilitated by the inclusion of one or more articulated joints or features, allowing the end actuator to be selectively articulated or otherwise deflected in relation to the longitudinal geometric axis of the drive shaft.
[002] Examples of endoscopic surgical instruments include
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2/96 surgical staplers. Some of these staplers work to secure layers of fabric, cut through the layers of fabric stuck together, and have the staples go through the layers of fabric to substantially seal the cut layers of fabric together, close to their cut ends. Merely exemplary surgical staplers are presented in US Patent No. 4,805,823, entitled Pocket Configuration for Internal Organ Staplers, issued on February 21, 1989; US Patent No. 5,415,334, entitled Surgical Stapler and Staple Cartridge, issued May 16, 1995; US Patent No. 5,465,895, entitled Surgical Stapler Instrument, issued November 14, 1995; US Patent No. 5,597,107, entitled Surgical Stapler Instrument, issued January 28, 1997; US Patent No. 5,632,432, entitled Surgical Instrument, issued May 27, 1997; US Patent No. 5,673,840, entitled Surgical Instrument, issued October 7, 1997; US Patent No. 5,704,534, entitled Articulation Assembly for Surgical Instruments, issued January 6, 1998; US Patent No. 5,814,055, entitled Surgical Clamping Mechanism, issued September 29, 1998; US Patent No. 6,978,921, entitled Surgical Stapling Instrument Incorporating an E-Beam Firing Mechanism, issued December 27, 2005; US Patent No. 7,000,818, entitled Surgical Stapling Instrument Having Separate Distinct Closing and Firing Systems, issued February 21, 2006; US Patent No. 7,143,923, entitled Surgical Stapling Instrument Having a Firing Lockout for an Unclosed Anvil, issued December 5, 2006; US Patent No. 7,303,1 08, entitled Surgical Stapling Instrument Incorporating a Multi-Stroke Firing Mechanism with a Flexible Rack, issued December 4, 2007; US Patent No. 7,367,485, entitled Surgical Stapling Instrument Incorporating a Multistroke Firing Mechanism Having a
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Rotary Transmission, granted May 6, 2008; US Patent No. 7,380,695, entitled Surgical Stapling Instrument Having a Single Lockout Mechanism for Prevention of Firing, issued June 3, 2008; US Patent No. 7,380,696, entitled Articulating Surgical Stapling Instrument Incorporating a Two-Piece E-Beam Firing Mechanism, issued June 3, 2008; US Patent No. 7,404,508, entitled Surgical Stapling and Cutting Device, issued July 29, 2008; US Patent No. 7,434,715, entitled Surgical Stapling Instrument Having Multistroke Firing with Opening Lockout, issued October 14, 2008; US Patent No. 7,721,930, entitled Disposable Cartridge with Adhesive for Use with a Stapling Device, issued May 25, 2010; in US Patent Publication No. 2010/0264193, entitled Surgical Stapling Instrument with An Articulatable End Effector, published on October 21, 2010; and in US Patent Publication No. 2012/0239012, entitled Motor-Driven Surgical Cutting Instrument with Electric Actuator Directional Control Assembly, published on September 20, 2012. The description of each of the US patents and US Patent publications cited above is incorporated herein by way of reference.
[003] Although the aforementioned surgical staplers are described as used in endoscopic procedures, it should be understood that these surgical staplers can also be used in open procedures and / or other non-endoscopic procedures. Just as an example, a surgical stapler can be inserted through a thoracotomy and, thus, between the patient's ribs, to reach one or more organs in a thoracic surgical procedure that does not use a trocar as a conduit for the stapler. Such procedures may include using the stapler to cut and close a blood vessel that leads to a lung. For example, the vessels that lead to an organ can be
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4/96 cut and closed by a stapler before removal of the organ from the chest cavity. Of course, surgical staplers can be used in many other scenarios and procedures.
[004] Although various types of surgical stapling instruments and associated components have been produced and used, it is believed that no one before the inventor (s) has produced or used the invention described in the attached claims.
BRIEF DESCRIPTION OF THE DRAWINGS [005] The attached drawings, which are incorporated into this specification and form part of it, illustrate modalities of the invention and, together with the general description provided above, and the detailed description of the modalities provided below, serve to explain the principles of the present invention.
[006] Figure 1 shows a perspective view of an exemplary surgical stapling instrument;
[007] Figure 2 shows a side view of the instrument of Figure 1;
[008] Figure 3 shows a perspective view of an open end actuator for the instrument of Figure 1;
[009] Figure 4A shows a side view in cross section of the end actuator of Figure 3, taken along line 4-4 of Figure 3, with the firing bar in a proximal position;
[0010] Figure 4B shows a side view in cross section of the end actuator of Figure 3, taken along line 4-4 of Figure 3, with the firing bar in a distal position;
[0011] Figure 5 shows a cross-sectional view of the end actuator of Figure 3 taken along line 5-5 of Figure 3;
[0012] Figure 6 shows an exploded perspective view of the end actuator of Figure 3;
[0013] Figure 7 shows a perspective view of the actuator of
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5/96 end of Figure 3, positioned on the fabric and after being actuated once on the fabric;
[0014] Figure 8 shows a perspective view of an alternative version of an end actuator with an angled anvil and an angled cartridge;
[0015] Figure 9 shows an enlarged side view of the end actuator of Figure 8;
[0016] Figure 10 shows an enlarged top view of the end actuator of Figure 8;
[0017] Figure 11 shows an enlarged exploded perspective view of a distal portion of an alternative version of an end actuator, with a curved anvil tip and a cartridge nose having cooperating features;
[0018] Figure 12 shows a partial perspective view of a distal portion of another example anvil for use with the end actuator of Figure 11 and similar to the anvil of Figure 11, but having an alternative underside surface and shown with a portion the anvil tip in dashed line to reveal the connection between the anvil tip and an anvil body;
[0019] Figure 13 shows an enlarged side view of a distal portion of an alternative version of an end actuator, with a curved anvil tip and a cartridge nose having cooperating features, and shown with the anvil in partial cross section to reveal the connection between the anvil tip and an anvil body; [0020] Figure 14 shows an enlarged side view of a distal portion of an alternative version of an end actuator, with a curved anvil tip and a cartridge nose having cooperating features, and shown with an anvil tip and nose portion the cartridge in cross section;
[0021] Figure 15 shows an enlarged side view of a portion
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6/96 distal from an alternative version of an end actuator, with a curved anvil tip and a cartridge nose having cooperating features, and shown with the anvil in partial cross section to reveal the connection between the anvil tip and a body the anvil; [0022] Figure 16 shows an enlarged side view of a distal portion of an alternative version of an end actuator, with a curved anvil tip and a nose of the cartridge having cooperating features, and shown with a portion of the anvil tip and the nose of the cartridge in cross section;
[0023] Figure 17 shows a partial perspective view of the nose of the cartridge of Figure 16;
[0024] Figure 18 shows a partial perspective view of a distal portion of an alternative version of a cartridge for use in an end actuator, showing a plurality of gripping features along an angled surface of the cartridge nose and a plurality of gripping features along a cartridge platform;
[0025] Figure 19 shows a perspective view of an exemplary tip replacement cartridge for use with end actuators that have removable anvil tips and cartridges with cooperating features;
[0026] Figure 20 shows a first side elevation view in a series of views showing the installation of a new anvil tip and cartridge using the tip replacement cartridge of Figure 19;
[0027] Figure 21 shows a second side elevation view in a series of views showing the installation of a new anvil tip and cartridge using the tip replacement cartridge of Figure 19; and [0028] Figure 22 shows a third side elevation view in
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7/96 a series of views showing the installation of a new anvil tip and cartridge using the tip replacement cartridge in Figure 19.
[0029] The drawings are in no way intended to be limiting and it is envisaged that various embodiments of the invention may be carried out in a variety of other ways, including those not necessarily represented in the drawings. The attached drawings incorporated and which form part of the specification illustrate various aspects of the present invention and, together with the description, serve to explain the principles of the invention; it being understood, however, that this invention is not specifically limited to the provisions shown.
DETAILED DESCRIPTION [0030] The following description of specific examples of the invention should not be used to limit the scope of the present invention. Other examples, characteristics, aspects, modalities and advantages of the invention will be evident to those skilled in the art from the description below, which is, by way of illustration, one of the best ways contemplated for carrying out the invention. As will be understood, the invention may have other different and obvious aspects, all without departing from the invention. Consequently, drawings and descriptions should be considered as illustrative and not restrictive in nature.
Exemplary surgical stapler [0031] Figures 1 to 7 show a surgical stapler and cutting instrument 10 dimensioned for insertion of exemplifiers, in a non-articulated state, as shown in Figure 1, through a trocar cannula for a surgical site in a patient to perform a surgical procedure. Just as an example, this trocar can be inserted into the patient's abdomen, between two of the
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8/96 patient's ribs, or elsewhere. In some cases, instrument 10 is used without a trocar. For example, instrument 10 can be inserted directly through a thoracotomy or other type of incision. The instrument 10 of the present example includes a handle portion 20 connected to a drive shaft 22. The drive shaft 22 ends distally at a hinge joint 11, which is additionally coupled to an end actuator 12. It should be understood that terms such as proximal and distal are used in the present invention with reference to a physician holding the handle assembly 20 of the instrument 10. Thus, the end actuator 12 is distal from the most proximal handle portion 20. It will also be understood that, for convenience and clarity, spatial terms such as vertical and horizontal are used in the present invention in relation to the drawings. However, surgical instruments are used in many orientations and positions, and such terms are not intended to be limiting and absolute.
[0032] In some versions, drive shaft 22 is constructed in accordance with at least some of the teachings of US Patent publication No. 2014/0239038, entitled Surgical Instrument with MultiDiameter Shaft, published on August 28, 2014, whose description is incorporated herein by way of reference. As an example only, the instrument 22 can be removed from the handle portion 20, according to at least some of the teachings of US Patent publication No. 2015/0272575, entitled Surgical Instrument Comprising a Sensor System, published on October 1 2015, the description of which is incorporated here for reference. In some other versions, the drive shaft 22 is not removable from the handle portion 20. Other suitable configurations of the drive shaft 22 will become apparent to those skilled in the art in view of the teachings of the present invention.
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9/96 [0033] Once the articulated joint 11 and the end actuator 12 are inserted through the passage of the trocar cannula, the articulated joint 11 can be articulated remotely, as shown in dashed line in Figure 1, by a articulation control 13, so that the end actuator 12 can be deflected from the longitudinal geometric axis LA of the drive axis 22 at a desired angle α. The end actuator 12 can thus reach the back of an organ, or approach the tissue from a desired angle or for other reasons. In some versions, the hinge joint 11 allows deflection of the end actuator 12 along a single plane. In some other versions, the pivot joint 11 allows deflection of the end actuator along more than one plane. The hinge joint 11 and the hinge control 13 can be configured in accordance with the teachings of any of the numerous references that are cited in the present invention. Alternatively, the hinge joint 11 and / or the hinge control 13 can have any other suitable configuration. As an example only, the articulation control 13 can instead be configured as a button that rotates about a geometry axis that is perpendicular to the longitudinal geometry axis LA 22 of the drive axis.
[0034] In some versions, the hinge joint 11 and / or the hinge control 13 are constructed and operable in accordance with at least some of the teachings of US Patent No. 9,186,142, entitled Surgical Instrument End Effector Articulation Drive with Pinion and Opposing Racks, granted on November 17, 2015, the description of which is incorporated herein by reference. The articulation joint 11 can also be constructed and operable according to at least some of the teachings of US publication No. 2014/0239038, entitled Surgical Instrument with Multi-Diameter
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Shaft, published on August 28, 2014, the description of which is incorporated herein by reference. Other suitable shapes that the hinge joint 11 and the hinge knob 13 can take will be apparent to those skilled in the art, in view of the teachings of the present invention.
[0035] The end actuator 12 of the present example includes a lower jaw 16 and a pivoting jaw 18. In some versions, the lower jaw 16 is constructed in accordance with at least some of the teachings of US publication No. 2014/0239044, entitled Installation Features for Surgical Instrument End Effector Cartridge, published on August 28, 2014, the description of which is incorporated herein by reference. Anvil 18 can be built according to at least some of the teachings of US publication No. 2014/0239042, entitled Integrated Tissue Positioning and Jaw Alignment Features for Surgical Stapler, published on August 28, 2014, the description of which is incorporated herein of reference; at least some of the teachings of US publication No. 014/0239036, entitled Jaw Closure Feature for End Effector of Surgical Instrument, published on August 28, 2014, the description of which is incorporated herein by reference; and / or at least some of the teachings of US publication No. 2014/0239037, entitled Staple Forming Features for Surgical Stapling Instrument, published on August 28, 2014, the description of which is incorporated herein by reference. Other suitable shapes that the lower claw 16 and the anvil 18 can adopt will be apparent to those skilled in the art based on the teachings of the present invention.
[0036] The grip portion 20 includes a pistol grip 24 and a closing trigger 26. The closing trigger 26 is pivoted in the direction of the pistol grip 24 to cause the anvil 18 to grip, or close, towards the grapple. bottom 16
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11/96 of end actuator 12. Such anvil closure 18 is provided through a closing tube 32 and a closing ring 33, which travel longitudinally with respect to the handle portion 20 in response to the closing trigger hinge 26 with respect to the pistol grip 24. The closing tube 32 extends along the length of the drive shaft 22; and the closing ring 33 is positioned distally to the hinge joint 11. The hinge joint 11 is operable to communicate / transmit the longitudinal movement of the closing tube 32 to the closing ring 33.
[0037] The handle portion 20 also includes a trigger trigger 28. An elongated element not shown longitudinally extends through the drive shaft 22 and communicates a longitudinal firing movement of the handle portion 20 to a trigger bar 14 in response the trigger trigger actuation 28. This translation distal from the trigger bar 14 causes stapling and separation of the tissue trapped in the end actuator 12, as will be described in more detail below. Thereafter, triggers 26, 28 can be released to release tissue from end actuator 12.
[0038] Figures 3 to 6 show the end actuator 12 using an E 14 shaped firing bar to perform a variety of functions. It should be understood that the E shape of the bar is only an illustrative example. The firing bar 14 can take any other suitable shape, including, but not limited to, non-E shapes. As can best be seen in Figures 4A to 4B, the firing bar 14 includes a cross-oriented upper pin 38, a cover of the firing bar 44, a central pin transversely oriented 46 and a cutting edge presented distally 48. The upper pin 38 is positioned and translatable within a slit of
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12/96 longitudinal anvil 42 of the anvil 18. The firing bar cover 44 slidably engages a lower surface of the lower jaw 16 causing the firing bar 14 to extend through the lower jaw 45 (shown in Figure 4B) which it is formed through the lower claw 16. The central pin 46 slidably engages a top surface of the lower claw 16, cooperating with the cover of the firing bar 44. Thus, the firing bar 14 positively moves away 12 from the end actuator during shooting.
[0039] Some examples of E-bar shapes of the firing bar 14 may lack an upper pin 38, center pin 46 and / or firing cap 44. Some versions of the instrument 10 may simply have the closing ring 33 or some other feature for turning the anvil 18 to a closed position and keeping the anvil 18 in the closed position while the firing bar 14 advances to the distal position. For example only, the firing bar 14 and / or the associated locking features can be constructed and operable in accordance with at least some of the teachings of US Patent publication No. 2014/02 39041, entitled Lockout Feature for Movable Cutting Member of Surgical Instrument, published on August 28, 2014, the description of which is incorporated herein by reference. Other suitable forms that the firing bar 14 can take will be apparent to those skilled in the art in view of the teachings of the present invention.
[0040] Figure 3 shows the firing bar 14 of the present example positioned proximally and the anvil 18 pivoted to an open position, allowing an unused staple cartridge 37 to be removably installed in a channel of the lower claw 16. As best seen in Figures 5 and 6, the staple cartridge 37 of the present example includes a cartridge body 70, which has an upper platform 72 and is coupled to a tray of
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13/96 lower cartridge 74. As can be seen better in Figure 3, a vertical slot 49 is formed through part of the staple cartridge 37. As can be seen better in Figure 3, three rows of staple openings 51 are formed through the upper platform 72 on one side of the vertical slot 49, with another set of three rows of clip openings 51 being formed through the upper platform 72 on the other side of the vertical slot 49. Of course, any other suitable number of rows of staples (for example, two rows, four rows, any other number) can be provided. Referring again to Figures 4A to 6, a wedge slide 41 and a plurality of clip drivers 43 are captured between the body of the cartridge 70 and tray 74, with the wedge slide 41 being located next to the clip drivers 43. The wedge slide 41 is movable longitudinally within the staple cartridge 37; while the clamp drivers 43 are vertically movable within the clamp cartridge 37. The clamps 47 are also positioned on the cartridge body 70, above 43 of the corresponding clamp drivers. In particular, each clamp 47 is driven vertically on the cartridge body 70 by a clamp driver 43 to drive clamps 47 out through an associated clamp opening 51. As can best be seen in Figures 4A and 4B and 6, the slide wedge 41 has slanted cam surfaces that force the clamp drivers 43 upward as the wedge slide 41 is distally driven through the clamp cartridge 37.
[0041] In some versions, the staple cartridge 37 is constructed and operable in accordance with at least some of the teachings of US publication No. 2014/0239042, entitled Integrated Tissue Positioning and Jaw Alignment Features for Surgical Stapler, published on August 28 2014, the description of which is incorporated herein
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Reference 14/96. In addition or alternatively, the staple cartridge 37 can be constructed and operable according to at least some of the teachings of US publication No. 2014/0239044, entitled Installation Features for Surgical Instrument End Effector Cartridge, published on August 28, 2014 , the description of which is hereby incorporated by reference. Other suitable forms that the staple cartridge 37 can take will be apparent to those skilled in the art in view of the teachings of the present invention.
[0042] With the end actuator 12 closed as shown in Figures 4A and 4B by distal advance of the closing tube 32 and closing ring 33, the firing bar 14 is then advanced to engage the anvil 18 by inserting the upper pin 38 in the longitudinal slot of the anvil 42. A drive block 80 shown in Figure 5 is located at the distal end of the firing bar 14 and is configured to engage the wedge slide 41 so that the wedge slide 41 is pushed distally through the drive block 80, as trigger trigger 14 is advanced distally through clamp cartridge 37 when trigger trigger 28 is actuated. During such firing, the cutting edge 48 of the firing bar 14 enters the vertical slot 49 of the staple cartridge 37, cutting the tissue trapped between the staple cartridge 37 and the anvil 18. As shown in Figures 4A and 4B, the center pin 46 and the drive block 80, together, drive the staple cartridge 37 when they enter the vertical slot 49 in the staple cartridge 37, trigger the wedge slider 41 for flesh contact upward with the staple actuators 43 which, in turn , push the clamps 47 out through the clamp openings 51 and to form contact with the clamp-forming pockets 53 shown in Figure 3 on the inner surface of the anvil 18. Figure 4B shows a firing bar 14 completely translated distally after completion the cut and
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15/96 stapling of the fabric. It should be understood that the clip-forming pockets 53 are intentionally omitted from the view in Figures 4A and 4B; but the staple forming pockets 53 are shown in Figure 3. It should also be understood that anvil 18 is intentionally omitted from the view in Figure 5.
[0043] Figure 7 shows the end actuator 12 having been actuated through a single pass through the fabric 90. As shown, the cutting edge 48 (omitted in Figure 7) cuts through the fabric 90, while the clip drivers 43 drive three alternating rows of staples 47 through the fabric 90 on each side of the cutting line produced by the cutting edge 48. Staples 47 are all oriented substantially parallel to the cutting line in this example, although it should be understood that staples 47 can be positioned in any suitable orientation. In the present example, the end actuator 12 is removed from the trocar after the first stroke is completed, the used staple cartridge 37 is replaced with a new staple cartridge and the end actuator 12 is then reinserted through the trocar to reach the stapling location for additional cutting and stapling. This process can be repeated until the desired number of cuts and staples 47 has been provided. It may be necessary to close anvil 18 to facilitate insertion and removal through the trocar; and it may be necessary to open the anvil 18 to facilitate the replacement of the staple cartridge 37.
[0044] It should be understood that the cutting edge 48 can cut the fabric in a substantially contemporary manner to the conduction of staples 47 through the fabric during each stroke of actuation. In the present example, the cutting edge 48 has a small delay in relation to the conduction of the staples 47, so that a staple 47 is guided through the fabric just before the cutting edge 48 passes
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16/96 by the same region of the fabric, although it should be understood that this order can be reversed or that the cutting edge 48 can be directly synchronized with the adjacent staples. Although Figure 7 shows the end actuator 12 being actuated in two layers 92, 94 of fabric 90, it should be understood that the end actuator 12 can be actuated through a single layer of fabric 90 or more than two layers 92 , 94 of fabric. It should also be understood that the formation and positioning of staples 47 adjacent to the cutting line produced by the cutting edge 48 can substantially seal the tissue at the cutting line, thereby reducing or preventing bleeding and / or leakage from other body fluids in the cut-line. In addition, while Figure 7 shows the end actuator 12 being actuated in two juxtaposed planar layers 92, 94 of substantially flat tissue, it should be understood that the end actuator 12 can also be acted along a tubular structure as a blood vessel, a section of the gastrointestinal tract, etc. Figure 7 should not, therefore, be seen as a demonstration of any limitation of the uses contemplated for the end actuator 12. Various suitable scenarios and procedures in which the instrument 10 can be used will be apparent to those skilled in the art based on the teachings of present invention.
[0045] In one version, instrument 10 provides motorized control of the firing bar 14. The exemplary components that can be used to provide motorized control of the firing bar 14 are shown and described in US publication No. 2014/0239043, entitled Distal Tip Features for End Effector of Surgical Instrument, published on August 28, 2014, the description of which is incorporated herein by reference. In addition to or in place of the above, at least part of the motorized control
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17/96 can be configured according to at least some of the teachings of US Patent No. 8,210,411, entitled Motor-Driven Surgical Instrument, filed on July 3, 2012, the description of which is incorporated herein by reference. In addition to or in place of what was previously mentioned, the operable resources for activating the firing bar 14 can be configured in accordance with at least some of the teachings of US publication No. 2012/02 39012, the description of which is incorporated herein of reference; and / or in accordance with at least some of the teachings of US Patent Publication No. 2012/0239012, the description of which is also incorporated herein by reference. Other components, features, and configurations suitable for providing firing of the firing bar 14 will be apparent to those skilled in the art, in view of the teachings of the present invention. It should also be understood that some other versions can provide manual activation of the firing bar 14, so that an engine can be omitted. As an example only, the firing bar 14 can be operated in accordance with at least some of the teachings of any other patent / reference publication cited here.
[0046] Instrument 10 may also include a locking key and a locking indicator as shown and described in US publication No. 2014/0239043, entitled Distal Tip Features for End Effector of Surgical Instrument, published on August 28, 2014, whose description is hereby incorporated by reference. In addition, a locking key and / or locking indicator and associated components / functionality can be configured in accordance with at least some of the teachings of US Patent No. 7,644,848, entitled Electronic Lockouts and Surgical Instrument Including Same, issued on 12 January 2010, the description of which is hereby incorporated by reference.
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18/96 [0047] Instrument 10 also includes a manual return key 116 configured to act as a rescue feature, enabling the operator to begin to quickly retract the firing bar 14 proximally during a firing stroke. In other words, the manual return switch 116 can be actuated manually when the firing bar 14 has only been partially distally advanced. Manual return key 116 can provide additional functionality according to at least some of the teachings of US publication No. 2014/0239043, entitled Distal Tip Features for End Effector of Surgical Instrument, published on August 28, 2014, the description of which is incorporated herein by way of reference.
[0048] In describing the operation of the instrument 10, the use of the term pivot and similar terms with pivot as the base should not be read as necessarily requiring pivoting movement around a fixed geometric axis. In some versions, the anvil 18 rotates around a geometric axis that is defined by a pin or similar feature that slides along an elongated slot or channel 18 as the anvil moves towards the lower claw 16. In such versions versions, the geometric pivot axis moves along the path defined by the slit while the anvil 18 pivots simultaneously around that geometric axis. In addition or alternatively, the pivot axis can slide first along the groove / channel with the anvil 18, then pivot around the pivot axis after the pivot axis has slid a certain distance along the opening / of the channel. It must be understood that such sliding / transfer pivoting movement is covered within terms such as pivot, pivots, pivot. swivel, articulated and the like. Of course, some versions can provide pivoting movement of the anvil 18 around a geometric axis that remains fixed and not translated into a slot
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19/96 or channel, etc.
[0049] It should also be understood that instrument 10 can be configured and operable in accordance with at least some of the teachings of US Patent Application 4,805,823; US Patent No. 5,415,334; US Patent No. 5,465,895; US Patent No. 5,597,107; US Patent No. 5,632,432; US Patent No. 5,673,840; U S Patent No. 5,704,534; US Patent No. 5,814,055; US Patent No. 6,978,921; Pay US No. 7,000,818; US Patent No. 7,143,923; US Patent No. 7,303,108; US Patent No. 7,367,485; US Patent No. 7,380,695; U S Patent No. 7,380,696; US Patent No. 7,404,508; US Patent No. 7,434,715; Pay US No. 7,721,930; in US publication No. 2010/0264193 and / or 2012/0239012. As noted above, the descriptions of each of these patents are incorporated by reference in the present invention. Additional exemplary modifications that can be provided for instrument 10 will be described in more detail below. Various suitable ways in which the teachings below can be incorporated into instrument 10 will be evident to those skilled in the art. Similarly, several suitable ways in which the teachings below can be combined with the various teachings of the patents / publications cited in the present invention will be apparent to those skilled in the art. It should also be understood that the teachings below are not limited to the instrument 10 or the devices taught in the patents cited here. The teachings below can be readily applied to several other types of instruments, including instruments that would not be classified as surgical staplers. Various other suitable devices and scenarios to which the teachings below can be applied will be apparent to those skilled in the art based on the teachings of the present invention.
IL Exemplary end actuator with visualization,
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20/96 entry and retraction features [0050] In some cases, it may be desirable to provide the user with a better view of the end actuator 12. In particular, as the end actuator 12 is inserted into a surgical site, the user you can rotate the drive shaft 22 of the instrument 10 during the procedure. As a result, end actuator 12 also rotates. As the end actuator 12 rotates, it may be desirable for the user to have visual access to the surgical site. For example, the user may wish to see the interface or contact between the fabric 90 and the end actuator 12. Since the end actuator 12 can be rotated about the longitudinal axis LA relative to the handle portion 20, the user can view the surgical site so that the lower claw 16 of the end actuator is visible, instead of the anvil 18. Alternatively, the end actuator 12 can be rotated so that when the user views the end actuator 12, the anvil 18 is visible to the user. It may be desirable to provide visibility of the surgical site to the user beyond what is possible in the instrument 10 in Figure 1. For example, in the case of some surgical procedures in which the transection and stapling of vessels carrying fluids is performed, it may be desirable to have visual confirmation that the anvil 18 and the lower claw 16 completely cover the vessel to be cut, so that the vessel can be completely cut and stapled in a single actuation. In other words, the user may want to avoid cutting and stapling only a portion of a vase. Thus, some means of monitoring and / or visual feedback may be desirable to let the user know that the end actuator 12 has been properly positioned within the surgical site for the anvil 18 and lower claw 16 to fully secure the vessel. One possible way to monitor the surgical site may include improving the
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21/96 visualization of the area adjacent to the distal tip of the lower claw 16 and the anvil 18. Furthermore, not only can the visualization of the distal end of the end actuator 12 be desirable, but it may also be desirable to construct an end actuator 12 of such that the distal end of the anvil 18 is configured to urge the tissue (e.g., a large vessel) proximally into the space between the anvil 18 and the lower jaw 16 as the anvil 18 closes towards the lower jaw 16 .
[0051] Figure 8 shows an exemplary end actuator 212 comprising an anvil 218 and a lower claw 216. It will be recognized that end actuator 212 can be used in place of end actuator 12 of instrument 10. The end actuator 212 can be integrally formed with instrument 10 or alternatively interchangeable with end actuator 12 of instrument 10.
[0052] The anvil 218 is operable to rotate in relation to the lower jaw 216. The anvil 218 and the lower jaw 216 can hold the fabric 90 in a similar way to the grip performed by the anvil 18 and the lower jaw 16 shown in Figure 1. End actuator 212 further comprises a cartridge 237 operable to be placed in the lower jaw 216 in a similar manner to the cartridge 37 shown in Figure 3.
[0053] Anvil 218, as can be seen in Figures 8 to 10, has an elongated shape where the distal portion of anvil 218 leans towards cartridge 237. The distal portion of anvil 218 leans towards cartridge 237 of so that the most distal tip 219 of anvil 218 extends distally longitudinally beyond cartridge 237. Although, in some versions, distal tip 219 may extend a distance longitudinally equal to that of cartridge 237 or proximal to the most distal point on cartridge 237. In addition, the anvil 218
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22/96 leans towards cartridge 237 on a gentle slope. As best seen in Figure 10, anvil 218 includes sides 241 that taper as they approach the most distal tip 219 of anvil 218. For example, anvil 218 is shaped in Figure 8 in a similar way to an inverted skiing. The angled shape of anvil 218 can facilitate insertion of end actuator 212 into a surgical site. For example, the smooth slope or inverted ski tip shape of the anvil tip 218 can provide an atraumatic tissue deflection surface as the anvil 218 contacts or moves through the tissue. This deflection of atraumatic tissue may include impelling the tissue, for example, a large vessel proximally into the space between the anvil 218 and the lower jaw 216 as the anvil 218 closes towards the lower jaw 216. After being placed in a surgical site, the angled shape of anvil 218 can also provide better maneuverability of the end actuator 212 and better visibility of the distal end of the end actuator 212 in relation to anatomical structures at the surgical site. Other suitable variations of the instrument 218 will be apparent to those skilled in the art in view of the teachings in the present invention.
[0054] The cartridge 237 is operable to hold the clips in a similar manner to the clips 47 shown in Figure 4A to guide them to the fabric. As shown in Figure 9, the distal end of cartridge 237 has a triangular profile. In particular, the distal end of the cartridge 237 comprises an upper tapered surface 239 and a lower tapered surface 238. Additionally, the distal end of the cartridge 237 comprises a tapered side surface 243 on each side. In the present example, each tapered side surface 243 of cartridge 237 generally aligns with the taper shown by sides 241 of anvil 218. Thus, as
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23/96 shown in Figure 10, side surfaces 243 of cartridge 237 do not extend outwardly from the longitudinal geometric axis LA of end actuator 212 beyond sides 241 of anvil 218. The upper tapered side surface 239 and the tapered surface bottom 238 lead to the most distal end of cartridge 237. The bottom tapered surface 238 defines a line of sight 240 so that when end actuator 212 is inserted into a surgical site, the user can see along line of sight 240 Line of sight 240 extends along the edge of the bottom tapered surface 238. It will be recognized that the flat shape of the bottom tapered surface 238 can be operable to enable the user to view and / or almost visualize the distal tip 219 of the anvil 218. In particular, line of sight 240 crosses the longitudinal geometric axis LA, which extends longitudinally through end actuator 212, to form an angle of view Θ.
[0055] The viewing angle Θ can establish the relative visibility that a user has in relation to the distal tip 219. In particular, the user can see in front of the distal tip 219 along any line of sight that passes through the intersection of the line of sight 240 and the longitudinal geometric axis LA within the viewing angle Θ. For example, as the viewing angle Θ increases, the user would have greater visibility of the area immediately in front of the distal tip 219 from the proximal views; while as the viewing angle ui decreases, the user has less visibility of the area in front of the distal tip 219 from the proximal views. In some versions, the viewing angle Θ defines an angle greater than 90 degrees. Additionally, in some versions, the viewing angle Θ defines an angle greater than 135 degrees. Other angles suitable for the viewing angle Θ will be evident to those skilled in the art in view of the teachings of the present invention. In the illustrated version, the user
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24/96 usually looks along line of sight 240 or along some other line of sight within the viewing angle Θ, so the user has visibility along the line of sight as well as any area within the viewing angle θ. The underside of the distal tip 219 is additionally slightly rounded to aid in the visibility of the intersection of the longitudinal geometric axis LA and the line of sight 240. [0056] When the fabric 90 is trapped between a closed cartridge 237 and the anvil 218, the user can look along line of sight 240 or elsewhere within the viewing angle Θ to see, for example, precisely where anvil 218 holds tissue 90. In addition, the user would be able to determine if the tissue is completely stuck between the anvil 218 and the cartridge 237 so that the fabric does not overflow on the end of the end actuator 212. The user may also be able to view the quality of the grip between the anvil 218 and the cartridge 237 against the fabric 90.
[0057] It will be recognized that, in some cases, end actuator 212 can be rotated before, during or after gripping tissue 90. As a result, the tapered shape of anvil 218 can also provide a more accessible view of distal tip 219 or substantially adjacent to distal tip 219. Tapering the anvil 218 together with the lower tapered surface 238 of the cartridge 237 can further facilitate the insertion of the end actuator 212 into the tissue in an atraumatic manner. In addition, it may be easier to fit the end actuator 212 through a trocar or other operable devices to introduce the end actuator 212 into a surgical site due to the tapered end of the end actuator 212. For example, since the tip distal 219 fits into a trocar, the lower tapered surface 238 and the tapered shape of the anvil 218 can provide an entry area, guiding the rest of the end actuator 212 into the trocar. In view
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25/96 of the teachings of the present invention, those skilled in the art will further recognize that visibility and maneuverability can be improved through the tapered design of both sides 241 of anvil 218 and each side 243 of cartridge 237.
[0058] In addition to the aforementioned, end actuator 212 and instrument versions 10 incorporating end actuator 212 can be configured and operable in accordance with at least some of the teachings of US publication No. 9,186,142, entitled Surgical Instrument End Effector Articulation Drive with Pinion and Opposing Racks, granted on November 17, 2015, the description of which is incorporated herein by reference; US publication No. 2014/0239041, entitled Lockout Feature for Movable Cutting Member of Surgical Instrument, published on August 28, 2014, the description of which is incorporated herein by reference; US Patent No. 9,517,065, entitled Integrated Tissue Positioning and Jaw Alignment Features for Surgical Stapler, issued December 13, 2016, the description of which is incorporated herein by reference; US publication No. 2014/0239036, entitled Jaw Closure Feature for End Effector of Surgical Instrument, published on August 28, 2014, the description of which is incorporated herein by reference; US publication No. 2014/0239043, entitled Distal Tip Features for End Effector of Surgical Instrument, published on August 28, 2014, the description of which is incorporated herein by reference; US publication No. 2014/0239037, entitled Staple Forming Features for Surgical Stapling Instrument, published on August 28, 2014, the description of which is incorporated herein by reference; US publication No. 2014/0239038, entitled Surgical Instrument with Multi-Diameter Shaft, published on August 28, 2014, the description of which is incorporated herein by reference; and / or US publication No. 2014/0239044, entitled Installation Features for Surgical Instrument End Effector
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Cartridge, published on August 28, 2014, the description of which is incorporated herein by reference. Other modifications that can be incorporated into the 212 end actuator will be described in more detail below.
Ill · End actuator with cooperating features on the curved ends of the anvil and cartridge noses [0059] In some procedures, it may be necessary to cut along the fabric or through the fabric where more than one cutting sequence is required to complete the procedure, in other words, make sequential cuts along a continuous path. In such procedures, this sequential cutting technique can be defined as walking. With procedures that involve walking, instrument 10 can be placed in the surgical site, acted to cut and staple, then removed from the surgical site to install a new cartridge 37 and then be placed back in the surgical site again for the next cutting and stapling along the same path in which the previous cutting and stapling cycle occurred. This process is repeated until the cutting and stapling procedure is completed. As can be seen in Figures 4A and 4B and Figure 7, the configuration of the distal end of the end actuator 12 provides a gap between the distal end of the anvil 18 and the distal end of the cartridge 37. This gap can facilitate walking by providing a atraumatic space for the tissue to enter the distal end of end actuator 12 at the beginning of each walking step.
[0060] As noted above, the distal end configuration of end actuator 212 is different from the distal end configuration of end actuator 12; with the different configuration of the 212 end actuator providing different possible advantages. In particular, the configuration of the distal end of the end actuator 212 can provide
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27/96 improved maneuverability and visibility elation between the distal end of the 212 end actuator and the adjacent anatomical structures. In addition, the distal end configuration of the end actuator 212 can provide tissue retraction effects by propelling the tissue proximally into the space between the anvil and the lower jaw 218 as the anvil 218 is closed towards the lower jaw 216. However, in versions in which all the structures of the end actuator 212 are rigid, the curved configuration of the distal tip 219 of the anvil 218 may not be suitable for walking operations, since the distal tip 219 can confer trauma to the tissue that it does not collapse in the space between the anvil 218 and the lower jaw 216 while the anvil 218 is closed in the direction of the lower jaw 216. Thus, in versions where all structures of the end actuator 212 are rigid, the end actuator 212 can be more suitable for cutting and stapling operations eg vessel transection in which all the tissue that is to be cut and stapled is collected proximal to the tip stai 219.
[0061] In view of the aforementioned, it may be desirable to provide a variation of end actuators 12, 212 that provide the travel capacity of end actuator 12, the improved visibility associated with end actuator 212 and the retract capabilities of tissue of the end actuator 212, without providing an increased risk of trauma that could otherwise be associated with fully rigid versions of the end actuator 212. In the following, several merely illustrative examples of such variations of end actuators are described below. , 212. In the following examples, an anvil has a distal tip that is resiliently forced to adopt a curved or angled configuration as a distal tip 219; yet the distally resiliently forced tip is deflectable in the opposite direction to the lower jaw in
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28/96 response to a sufficient charge at the distal tip. It will be recognized in view of the teachings of the present invention that providing an anvil with an elastically deformable distal tip portion may provide an additional level of maneuverability benefits in terms of navigating through the tissue at a surgical site. In this way, the deformable distal tip portion can deflect or deform to promote uniform and atraumatic movement of the end actuator through the fabric, particularly during gait operations. In addition, with an anvil that has an inclination in an angled position when it is not in a charged state or in contact with the surrounding tissue, improved visualization during tissue capture and cutting can be achieved compared to using end actuators with a straight or non-angled anvil. In addition, an anvil with a distal tip that is tilted in an angled position can provide some degree of tissue retraction effect until it reaches a load point that could be associated with walking instead of simply being associated with the retraction of a structure of relatively small tissue between the anvil and the lower claw.
[0062] Some exemplary end actuators having curved anvil tips that are elastically deformable are described in US Patent Application No. [ower of attorney document END8115USNP.0641880], entitled Surgical Stapler with Elastically Deformable Tip, deposited in the same date of this application, the description of which is incorporated herein by reference. An exemplary way to supply anvils to end actuators that provide better viewing and maneuverability characteristics is to configure an anvil with a modular curved tip that can also be elastically deformable. Some example anvils with curved tips that can be
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29/96 elastically deformable are described in US Patent Application No. [ower of attorney document END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, filed on the same date as this application, the description of which is hereby incorporated by way of of reference.
[0063] As will be described below, with end actuators that incorporate modular removable anvil tips in which the tips can be elastically deformable, an improved tissue hold can be achieved with the use of end actuators that have anvil tips and cartridge noses with cooperating features. Such cooperating features can provide a tissue lock or lock that prevents the trapped tissue from moving away from the distal end of the end actuator during a cutting and stapling action. Such cooperating features can also act as a tactile feedback feature to signal a user that they have completely attached the tissue, vessel or tubular structure when they feel the engagement or contact of the cooperating engaging features at the distal end. In gait applications, such cooperating elements may similarly act as a feedback or structure feature to signal the user that he has reached the end of the fabric's trajectory, as evidenced by the cooperating coupling or contact features at the distal end as opposed to respective cooperating resources of each contact tissue. Additionally, as further described below, to ensure that the corresponding anvil tips and cartridge tips are used together, such anvil tips and cartridges with cooperating features can be supplied as a cartridge or loading and / or unloading tool kit.
Curved and deformable anvil tips and rigid cartridge noses, each with high cooperating ribs
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30/96 [0064] Figure 11 shows an exemplary end actuator 312 comprising an anvil 318 and a lower claw 316. It will be recognized that end actuator 312 can be used in place of end actuator 12 of instrument 10. The end actuator 312 can be integrally formed with instrument 10 or alternatively interchangeable with end actuator 12 of instrument 10. The anvil 318 is operable to rotate in relation to the lower jaw 316. The anvil 318 and the lower jaw 316 can secure the fabric 90 in a similar manner to the grip performed by the anvil 18 and the lower jaw 16 shown in Figure 1. The end actuator 312 further comprises a cartridge 337 which is operable to be placed in the lower jaw 316 in a similar manner to the cartridge 37 shown in Figure 3.
[0065] Anvil 318 comprises an anvil body 320 and an anvil tip 319. Anvil 318 has an elongated shape 320 in which the anvil body is straight and the anvil tip 319 extends distally in an inclined or curved manner. toward cartridge 337. Anvil tip 319 includes sides 322 that taper as they approach the most distal part of anvil tip 319, although such a tapered configuration is not required in all versions. For example, anvil 318 is formatted in Figures 11 and 12 with the shape of anvil tip 319 being similar to an inverted ski tip. This can facilitate insertion of the 312 end actuator into a surgical site. For example, the smooth slope or inverted ski tip shape of the anvil tip 319 can provide an atraumatic tissue deflection surface as the anvil 318 contacts or moves through the tissue. When placed in a surgical site, the angled shape of the anvil tip 319 can provide better maneuverability of the end actuator 312. Other suitable variations of the 318 instrument will be evident
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31/96 to the person skilled in the art in view of the teachings in the present invention. [0066] For use in the present invention, the terms angled and curved are to be understood as being synonymous with each other when referring to a distal end configuration of a component of an end actuator. In other words, the term curved (and its variations) can include a relationship between two straight features that together define an angle, so the term curved (and its variations) should not be read in such a way as to require a component to extend necessarily along an arc.
[0067] Anvil 318 additionally comprises staple forming pockets 53 as described above; and a longitudinal anvil slit 42 as also described above. In the present example, and as shown more clearly in Figure 12, the anvil tip 319 is configured as a removable modular component that connects or selectively attaches to the anvil body 320. In the present example, the anvil tip 319 comprises an element insert or other structure that extends proximally and is configured to be received within a distal end of the longitudinal slot 42. Some structures and exemplary ways of connecting a removable modular anvil tip to an anvil body are shown and described in the order of US Patent No. [ower of attorney document END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, filed on the same date as this application, the description of which is hereby incorporated by reference. Still other suitable ways of connecting an anvil tip 319 to the anvil body 320 will be apparent to those skilled in the art in view of the teachings of the present invention.
[0068] The anvil tip 319 comprises a lower surface 324 which faces cartridge 337 and which is configured to contact fabric 90 when end actuator 312 is
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32/96 in a charged state holding the fabric 90. Along the bottom surface 324, the anvil tip 319 comprises one or more features 326 which are configured to also contact the fabric 90 when the end actuator 312 is in a charged state. In the present example, one or more features 326 comprise a pair of raised arcuate ribs that generally extend transversely across an anvil tip width 319. In this way, the raised arcuate ribs project or extend from the surface bottom 324 towards cartridge 337. Although the present example shows two such ribs, in other versions, the anvil tip 319 comprises more or less ribs. In addition, in the present example, one or more features 326 are positioned along or near a distal end of the anvil tip 319 instead of along a proximal end of the anvil tip 319. In some other versions, however, one or more features 326 can be located along a middle portion, proximal end or other portions of the lower surface 324 of anvil tip 319.
[0069] The anvil tip 319 is formed from an elastomeric material in the present example. With this construction, in use when gripping the tissue, the anvil tip 319 can deflect or flex from a curved state to a straight or less curved state. As an example only, the tip 319 can be deflectable between about 20 degrees and about 70 degrees in a downward direction from a longitudinal geometric axis towards the cartridge; between about 0 degrees and about 90 degrees in an upward direction from a longitudinal geometric axis towards cartridge 337. The degree of deflection can be influenced by the thickness and / or density of the tissue being compressed between the anvil 318 and the 337 cartridge. In addition, or as an alternative, the
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33/96 anvil 319 can deflect or flex from a curved state to a straight or less curved state according to at least some of the teachings in US Patent Application No. [ower of attorney document END8115USNP.0641880], entitled Surgical Stapler with Elastically Deformable Tip, filed on the same date as this application, whose description is hereby incorporated by reference. As described above, in this way, the anvil tip 319 is operationally configured for use in procedures where gait is used. In addition, one or more features 326 are similarly formed from an elastomeric material so that they are also elastically deformable. In some versions, one or more features 326 are elastically deformable to a different degree from the anvil tip 319, in general. However, in other versions, one or more features 326 may be elastically deformable in the same or to a greater degree compared to the anvil tip 319, in general. In view of the teachings of the present invention, various ways of modifying and manipulating the degree or level of elastic deformability of one or more features 326 and / or the anvil tip 319 will, in general, be apparent to those skilled in the art. In still other versions, it is not necessary for the anvil tip 319 and / or its one or more features 326 to be elastically deformable and can thus be rigid.
[0070] The cartridge 337 is operable to hold the clips in a similar manner to the clips 47 shown in Figure 4A to guide them to the fabric. In the present example, cartridge 337 comprises a nose portion 344 at a distal end. The nose of cartridge 344 has a triangular profile. In particular, the nose of the cartridge 344 comprises an upper tapered surface 339, a lower surface 340 and side surfaces 342. In the present example, the lower surface 340 is generally parallel to a longitudinal geometric axis
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34/96 defined by cartridge 337. In some other examples, the bottom surface 340 is inclined towards the longitudinal geometric axis defined by cartridge 337, similar to the configuration shown above in relation to cartridge 237.
[0071] Along the upper surface 339, the cartridge 337 comprises one or more features 346 which are configured to also contact the fabric 90 when the end actuator 312 is in a charged state. In the present example, one or more features 346 comprise a pair of raised arched ribs that generally extend transversely across a width of the cartridge 337. In this way, the raised arched ribs project or extend from the upper surface 339 towards the anvil tip 319. Although the present example shows three of these ribs, in other versions, the nose portion 344 of cartridge 337 comprises more or less ribs. In addition, in the present example, one or more features 346 are positioned along or near a central or distal nose tip 344 instead of along a proximal end of the nose portion 344. In some other versions, however, one or more features 346 can be located along a proximal end or other portions of the upper surface 339 of cartridge 337.
[0072] In the present version, the cartridge 337 and one or more features 346 projecting from the nose portion 344 are rigid so that they do not deform elastically when the end actuator 312 is in a loaded state holding the fabric 90. In addition, when end actuator 312 is closed and in an unloaded state, not holding the fabric, one or more features 346 of cartridge 337 are configured to complement one or more features 326 of anvil tip 319. Thus, when the tissue 90 is not present inside the end actuator 312, a
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35/96 or more features 346 of cartridge 337 and one or more features 326 of anvil tip 319 cooperate to form a nesting arrangement. In this nesting arrangement, one or more features 326 of the anvil tip 319 are positionable adjacent to one or more features 346 of the cartridge 337. In the illustrated version of Figure 11, when nested, a rib further from the anvil tip 319 is positioned adjacent and proximal to a more distal rib on cartridge 337. In other versions where the nesting arrangement exists, a rib more distal from anvil tip 319 is positioned adjacent and distal to a more distal rib on cartridge 337.
[0073] With the arrangement described above, and as illustrated in Figure 11, end actuator 312 comprises the combination of the elastically deformable anvil tip 319 having one or more features 326 combined with the nose of the rigid cartridge 344 having one or more features 346. In addition, as described above, the one or more resources 326 cooperate with, or are complementary to, one or more resources 346. In other versions, one or more resources 346 of the nose of the cartridge 344 can be configured as elastically deformable while one or more features 326 of anvil tip 319 can be configured as rigid. In still other versions, both of one or more features 326, 346 can be elastically deformable or both can be rigid.
[0074] With the end actuator 312, the lower surface 324 319 of the anvil tip and the upper surface 339 of the nose portion of the cartridge 344 are generally parallel surfaces. This parallel orientation promotes equal nesting of one or more resources 326 of the anvil 319 with one or more resources 346 of the nose portion 344. For example, in the present example, the most distal resources 326, 346 will nest at the same level or degree of the resources more proximal 326, 346. Additionally, this parallel orientation provides a gap
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36/96 consistent between the portions of the lower surface of the anvil 324 and the upper surface of the cartridge 339 that does not have the one or more features 326, 346. In view of the teachings of the present invention, other provisions for the orientation of the lower surface 324 and of the upper surface 339, including non-parallel arrangements, will be apparent to those skilled in the art.
[0075] Although the present example in Figure 11 is described as one or more features 326 of the anvil tip 319 and one or more features 346 of the nose of the cartridge 344 that adopt a nesting arrangement, in some cases, such arrangement may be a contact arrangement in which one or more resources 326 of the anvil tip 319 come into contact with the upper surface 339 of the nose of the cartridge 344, when the end actuator 312 is closed and in an unloaded state, and / or one or more features 346 of the nose of the cartridge 344 come into contact with the lower surface 324 of the anvil tip 319 when the end actuator 312 is closed and in an unloaded state. In such a nested and contact configuration, the gap between the flat regions of the lower surface 324 and the upper surface 339, in general, is equal to the distance in which the protruding ribs extend in the direction opposite to their respective lower surface 324 and upper surface 339. Some other nesting arrangements are non-contact arrangements where, even when end actuator 312 is closed and in an unloaded state where no tissue is within end actuator 312, one or more features 326 of anvil tip 319 do not come in contact with cartridge 337; and similarly, one or more features 346 of the nose of the cartridge 344 do not come into contact with the anvil tip 319. In a charged state, regardless of whether the nesting arrangement is in contact or not, one or more features 326 , 346 come into contact with the fabric so that
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37/96 apply misaligned concentrations of force to the trapped tissue 90. These misaligned concentrations of force coincide with the locations where one or more features 326, 346 protrude from the respective anvil tip 319 and nose of the cartridge 344 come into contact with the fabric 90.
[0076] In cases where the anvil tip 319 and the nose of the cartridge 344 have a contact arrangement, in gait applications when tissue 90 is trapped between a closed cartridge 337 and the anvil 318, a user might be able to determine if it is at the final cutting and stapling location along the fabric, since at that point, the one or more resources 326, 346 would be engaged in its nested arrangement. This can be detected by the user visually and / or based on tactile feedback from the previous cut and stapling iterations. In other applications in which a portion of the entire tissue or vessel must be captured between a closed cartridge 337 and the anvil 318, this confirmation and feedback can be provided in this way as well. In addition, where a contact nesting arrangement is used for the anvil tip 319 and the nose of the cartridge 344, the one or more features 326, 346 also provide a tissue stop or lock feature that prevents the tissue 90 that it is trapped between the anvil 318 and the cartridge 337 overflows over the end of the end actuator 312.
[0077] It will be recognized that, in some cases, end actuator 312 can be rotated before, during or after gripping tissue 90. As a result, the curved shape of anvil 318 can also provide a more accessible view of the anvil tip 319 or regions substantially adjacent to the anvil tip 319. The curve of the anvil 318 can further facilitate the insertion of the end actuator 312 into the tissue in an atraumatic manner. In addition, it may be easier to fit the 312 end actuator
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38/96 using a trocar or other operable devices to introduce the end actuator 312 into a surgical site due to the anvil curve 318 of the end actuator 312.
[0078] Again with reference to Figure 11, the cartridge 337 comprises a vertical slot 349 which has the same or similar structure and function as the vertical slot 49 discussed above. The cartridge 337 also comprises staple openings 351 which have the same or similar structure and function as the staple openings 51 discussed above. In the present example, cartridge 337 is generally flat along a staple platform 348 with staple openings 351 being along the same plane as defined by staple platform 348. Distant to staple platform 348, cartridge 337 comprises a shelf 350 , which is also flat, but slightly lowered in relation to the 348 clamp platform. In view of the teachings of the present invention, various modifications and other ways of configuring the 337 cartridge will be apparent to those skilled in the art. For example, cartridge 337 can be modified in a similar manner to cartridge 37 above causing a cartridge 337 to include separate raised areas and recessed areas so that a row of clip openings 51 can be larger or smaller than another row of clip openings. staple 51. In other words, in some versions, staple platform 348 of cartridge 337 can be modified so that staple platform 348 defines more than one plane and staple openings 351 are not all along the same plane, but instead are found in different planes facing anvil 318.
[0079] Now returning to anvil 318, Figure 11 illustrates the anvil body 320 as having recessed areas 328 along an outer region of the anvil body 320. With this configuration, the anvil body 320 has an elevated area 330 to the over a region
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39/96 central of the anvil body 320. In still other versions, as shown in Figure 12, the anvil 317 may comprise an anvil body 321 which has a flat area 332 along the portion of the anvil body 321 which has forming pockets of clamp 53. In other words, in some cases, the clamp-forming pockets 53 may be flat, but in other cases, the clamp-forming pockets 53 may be located along different planes defined by the lower surface of the anvil body 320. It should be noted that the other anvil features 317, 318 are identical except in the bottom side surface configuration as described here. In view of the teachings of the present invention, various modifications and other ways of configuring anvils 317, 318 will be evident to those skilled in the art.
[0080] Figure 13 illustrates another example end actuator 412 comprising anvil 418 and lower claw 416. It will be recognized that end actuator 412 can be used in place of end actuator 12 of instrument 10. The actuator of end end 412 can be integrally formed with instrument 10 or alternatively interchangeable with end actuator 12 of instrument 10. Anvil 418 is operable to rotate with respect to lower jaw 416. Anvil 418 and lower jaw 416 can secure the fabric 90 in a similar manner to the grip performed by the anvil 18 and the lower jaw 16 shown in Figure 1. The end actuator 412 further comprises a cartridge 437 which is operable to be placed in the lower jaw 416 in a similar manner to the cartridge 37 shown in Figure 3.
[0081] Anvil 418 is similar to anvil 318 described above. Anvil 418 comprises an anvil body 420 and an anvil tip 419. Anvil 418 has an elongated shape 420 in which the anvil body is straight and the anvil tip 419 extends distally
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40/96 inclined or curved towards cartridge 437. For example, anvil tip 419 is shaped similar to an inverted ski tip. This can facilitate the insertion of the 412 end actuator into a surgical site. For example, the smooth slope or inverted ski tip shape of anvil tip 419 can provide an atraumatic tissue deflection surface as anvil 418 contacts or moves through the tissue. When placed in a surgical site, the angled shape of the anvil tip 419 can provide better maneuverability of the end actuator 412. Other suitable variations of the instrument 418 will be apparent to the person skilled in the art in view of the teachings in the present invention. [0082] Anvil 418 additionally comprises staple forming pockets not shown, as described above, and a longitudinal anvil slot 42 as also described above. In the present example, the anvil tip 419 is configured as a modular removable component that connects or selectively attaches to the anvil body 420. In the present example, the anvil tip 419 comprises a fastener 434, as an insert, wedge or another structure, which extends proximally and is configured to be received within a distal end of the longitudinal slot 42. Some structures and exemplary ways of connecting a removable modular anvil tip to an anvil body are shown and described in the patent application US No. [ower of attorney document number END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, filed on the same date as this application, the description of which is hereby incorporated by reference. Still other suitable ways of connecting an anvil tip 419 to the anvil body 420 will be apparent to those skilled in the art in view of the teachings of the present invention.
[0083] The anvil tip 419 comprises an inferior surface
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424 which faces cartridge 437 and which is configured to contact tissue 90 when end actuator 412 is in a charged state holding tissue 90. Along the bottom surface 424, anvil tip 419 comprises a or more features 426 that are configured to also contact fabric 90 when end actuator 412 is in a charged state. In the present example, one or more features 426 comprise a pair of raised ribs that generally extend transversely across an width of the anvil tip 419. In this way, the raised ribs project or extend from the bottom surface 424 towards cartridge 437. Although the present example shows two such ribs, in other versions, the anvil tip 419 comprises more or less ribs. In addition, in the present example, one or more features 426 are positioned along or near a distal end of anvil tip 419 instead of along a proximal end of anvil tip 419. In particular, in the illustrated version, the pair of raised ribs are configured so that the anvil tip 419 ends distally in an element of the pair of raised ribs. In other words, one of the one or more features 426 is located at the distal end of the anvil tip 419, with another one of the one or more features 426 being proximal to it, as shown in Figure 13. In some other versions, however, one or more features 426 can be located along a middle portion, proximal end or other portions of the lower surface 424 of the anvil tip 419.
[0084] In the illustrated version of Figure 13, the anvil tip 419 comprises a sharper angle or greater curvature compared to the anvil tip 319. In this way, a longitudinal geometric axis defined by the anvil body 420 and a geometric axis longitudinal defined by a distal portion of the tip of
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42/96 anvil 419 intersect to form an angle between about 110 degrees and about 125 degrees. The same angle with the tip 319 and the anvil body 320 is greater as the angle of the anvil tip 319 with respect to the anvil body 320 is more gradual. For example, the same angle as the anvil tip 319 and the anvil body 320 in one version is between about 135 degrees and about 160 degrees. Even with any anvil 319, 419, these angles can be larger or smaller, as those skilled in the art will understand in view of the teachings of the present invention.
[0085] The anvil tip 419 is formed from an elastomeric material in the present example. With this construction, in use when gripping the tissue, the anvil tip 419 can deflect or flex from a curved state to a straight or less curved state. As an example only, the tip 419 can be deflectable between about 20 degrees and about 70 degrees in a downward direction from a longitudinal geometric axis towards the cartridge; between about 0 degrees and about 90 degrees in an upward direction from a longitudinal geometric axis towards cartridge 437. The degree of deflection can be influenced by the thickness and / or density of the tissue being compressed between the anvil 418 and cartridge 437. In addition, or as an alternative, the anvil tip 319 can deflect or flex from a curved state to a straight or less curved state according to at least some of the teachings in US Patent Application No. [ power of attorney document number END8115USNP.0641880], entitled Surgical Stapler with Elastically Deformable Tip, filed on the same date as this application, whose description is hereby incorporated by reference. As described above, in this way, the anvil tip 419 is operationally configured for use in procedures where gait is used. In addition, one or more 426 resources are formed from
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43/96 similarly from an elastomeric material so that they are also elastically deformable. In some versions, one or more features 426 are elastically deformable to a different degree from the anvil tip 419 in general. However, in other versions, one or more features 426 may be elastically deformable in the same or to a greater degree compared to the anvil tip 419, in general. In view of the teachings of the present invention, various ways of modifying and manipulating the degree or level of elastic deformability of one or more features 426 and / or the anvil tip 419 will, in general, be apparent to those skilled in the art. In still other versions, it is not necessary for the anvil tip 419 and / or its one or more features 426 to be elastically deformable and can thus be rigid.
[0086] The cartridge 437 is operable to hold the clips in a similar manner to the clips 47 shown in Figure 4A to guide them to the fabric. In the present example, cartridge 437 comprises a nose portion 444 at a distal end. The nose of cartridge 444 has a triangular profile. In particular, the nose of the cartridge 444 comprises an upper tapered surface 439, a lower surface 440 and side surfaces 442. In the present example, the lower surface 440 is generally parallel to a longitudinal geometric axis defined by the cartridge 437. In some other examples, the lower surface 440 is inclined towards the longitudinal geometric axis defined by the cartridge 437, similar to the configuration shown above in relation to the cartridge 237.
[0087] Along the upper surface 439, the cartridge 437 comprises one or more features 446 that are configured to also contact the fabric 90 when the end actuator 412 is in a charged state. In the present example, one or more features 446 comprise a pair of raised ribs
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44/96 that generally extend transversely across a width of cartridge 437. In this way, the raised ribs protrude or extend from the upper surface 439 towards anvil tip 419. Although the present example shows two of these ribs, in other versions, the nose portion 444 of the cartridge 437 comprises more or less ribs. In addition, in the present example, one or more features 446 are positioned along or near a central or distal nose tip 444 instead of along a proximal end of nose portion 444. In some other versions, however, one or more features 446 can be located along a proximal end or other portions of the upper surface 439 of cartridge 437.
[0088] In the present version, the cartridge 437 and one or more features 446 protruding from the nose portion 444 are rigid so that they do not deform elastically when the end actuator 412 is in a loaded state holding the fabric 90. In addition, when end actuator 412 is closed and in an unloaded state, not holding the fabric, one or more features 446 of cartridge 437 are configured to complement one or more features 426 of anvil tip 419. Thus, when the tissue 90 is not present within end actuator 412, one or more features 446 of cartridge 437 and one or more features 426 of anvil tip 419 cooperate to form a nesting arrangement. In this nesting arrangement, one or more features 426 of the anvil tip 419 are positioned adjacent to one or more features 446 of the cartridge 437. In the illustrated version of Figure 13, when nested, a more distal rib on the anvil tip 419 is positioned adjacent and distal to a more distal rib on cartridge 437. In other versions where the nesting arrangement exists, a more distal rib on the anvil tip 419 can be positioned
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45/96 adjacent and proximal to a more distal rib on cartridge 437, similar to end actuator 312 described above.
[0089] With the arrangement described above, and as illustrated in Figure 13, end actuator 412 comprises the combination of the elastically deformable anvil tip 419 having one or more features 426 combined with the nose of the rigid cartridge 444 having one or more features 446. In addition, as described above, the one or more resources 426 cooperate with, or are complementary to, one or more resources 446. In other versions, one or more resources 446 of the nose of the cartridge 444 can be configured as elastically deformable while one or more features 426 of anvil tip 419 can be configured as rigid. In yet other versions, both of one or more features 426, 446 may be elastically deformable or both may be rigid.
[0090] With end actuator 412, the lower surface 424 419 of the anvil tip and the upper surface 439 of the nose portion of the cartridge 444 are generally parallel surfaces. This parallel orientation promotes equal nesting of one or more resources 426 of anvil 419 with one or more resources 446 of the nose portion 444. For example, in the present example, the most distal resources 426, 446 will nest at the same level or degree of the resources more proximal 326, 446. In view of the teachings of the present invention, other arrangements for the orientation of the lower surface 424 and the upper surface 439, including non-parallel arrangements, will be apparent to those skilled in the art.
[0091] The tip of the anvil 419 has a sharp angle as described above. With this configuration, the anvil tip 419 comprises a rear surface 436 that extends along the distal portion of the anvil tip 419 which defines the longitudinal geometric axis of the anvil tip 419, as described above. As
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46/96 sharp angle of the anvil tip 419, the rear surface 436 is not parallel to the upper surface 439 of the cartridge 437. Thus, the end actuator 412 comprises an empty space 414 between the anvil tip 419 and the upper surface 439 of cartridge 437. In the present example, when end actuator 412 is closed in an unloaded state where the fabric is not trapped between anvil 419 and cartridge 437, the void 414 has a triangular profile.
[0092] Although the present example in Figure 13 is described as one or more features 426 of the anvil tip 419 and one or more features 446 of the nose of the cartridge 444 that adopt a nesting arrangement, in some cases, such arrangement may be a contact arrangement in which one or more resources 426 of the anvil tip 419 come into contact with the upper surface 439 of the nose of the cartridge 444, when the end actuator 412 is closed and in an unloaded state, and / or one or more features 446 of the cartridge nose 444 come into contact with the lower surface 424 of anvil tip 419 when end actuator 412 is closed and in an unloaded state. In such a nested and contact configuration, the gap between the flat regions of the lower surface 424 and the upper surface 439, in general, is equal to the distance at which the protruding ribs extend in the direction opposite to their respective lower surface 424 and upper surface 439. Some other nesting arrangements are non-contact arrangements where, even when end actuator 412 is closed and in an unloaded state where no tissue is inside end actuator 412, one or more features 426 of anvil tip 419 do not come in contact with cartridge 437; and similarly, one or more features 446 of the cartridge nose 444 do not come into contact with the anvil tip 419. In a charged state, regardless of whether the nesting arrangement is in contact or not, one or more
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47/96 resources 426, 446 come into contact with the fabric in such a way that they apply misaligned concentrations of force to the trapped tissue 90. These misaligned concentrations of force coincide with the locations where one or more resources 426, 446 protrude from the respective anvil tip 419 and cartridge nose 444 come into contact with tissue 90.
[0093] In cases where the anvil tip 419 and the nose of the cartridge 444 have a contact arrangement, in walking applications when the fabric 90 is trapped between a closed cartridge 437 and the anvil 418, a user might be able to determine if it is at the final cut and stapling location along the fabric, since at that point, the one or more features 426, 446 would be engaged in its nested arrangement. This can be detected by the user visually and / or based on tactile feedback from the previous cut and stapling iterations. In other applications in which a portion of the entire tissue or vessel must be captured between a closed cartridge 437 and anvil 418, this confirmation and feedback can be provided in this way as well. In addition, where a contact nesting arrangement is used for the anvil tip 419 and the nose of the cartridge 444, the one or more features 426, 446 also provide a tissue stop or lock feature that prevents the tissue 90 that it is trapped between the anvil 418 and the cartridge 437 overflows over the end of the end actuator 412.
[0094] It will be recognized that, in some cases, end actuator 412 can be rotated before, during or after gripping tissue 90. As a result, the curved shape of anvil 418 can also provide a more accessible view of the anvil tip 419 or regions substantially adjacent to the anvil tip 419. The curve of the anvil 418 may further facilitate the insertion of the end actuator 412 into the tissue in an atraumatic manner. Beyond
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In addition, it may be easier to fit the end actuator 412 through a trocar or other operable devices to introduce the end actuator 412 into a surgical site due to the anvil curve 418 of the end actuator 412.
[0095] Again with reference to Figure 13, the cartridge 437 comprises a vertical slot (not shown) that has the same or similar structure and function as the vertical slot 49 discussed above. The cartridge 437 also comprises staple openings (not shown) that have the same or similar structure and function as the staple openings 51 discussed above. In the present example, the cartridge 437 comprises a step staple 448. The step staple platform 448 includes regions or areas of the staple platform 448 that define different planes of the staple platform 448 so that the staple openings along the platform staples 448 can be located along different planes facing anvil 418. In this way, the cartridge 437 can be provided with staples of varying lengths. For example, an outer row of staples may be longer compared to staples used closer to a centerline of cartridge 437. This can promote better stapling of the fabric that has a thickness that varies across the width of the end actuator 412 .
[0096] In the present example of Figure 13, cartridge 437 comprises a staple platform with steps 448 that defines three separate planes. A foreground is defined by an outer region 452 of staple platform 448. The foreground and outer region 452 are common to both sides of staple platform 448 so that the outer region on one side of staple platform 448 is coplanates to the outer region on the other side of the 448 staple platform. A second plane is defined by a middle region 454 of the 448 staple platform. The second plan and the middle region 454
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49/96 are common to both sides of the staple platform 448 so that the middle region on one side of the staple platform 448 is flat to the middle region on the other side of the staple platform 448. A third plane is defined by a region inner 456 of the staple platform 448. The third plane and the inner region 456 are common to both sides of the staple platform 448 so that the inner region on one side of the staple platform 448 is flat to the inner region on the other side of the staple platform 448.
[0097] Along the center line of the staple platform 448, the vertical slot not shown divides the two sides of the staple platform 448. With the configuration described above, each side of the staple platform 448 is a mirror image of the other, although such a configuration is not required in all versions. In view of the teachings of the present invention, those skilled in the art will understand the various ways of configuring the outer region 452, the middle region 454 and the inner region 456 of the staple platform 448, in relation to each other, together with the staples of various sizes that can be used in each region. Various other modifications and other ways of configuring the 437 cartridge will be evident to those skilled in the art. For example, cartridge 437 can be modified in a similar way to cartridge 337 above by causing cartridge 437 to include a staple platform that defines a single plane so that all staple openings are located along the same plane facing the anvil 418.
[0098] Now returning to anvil 418, the anvil body 420 may have recessed areas along an outer region of the anvil body 420, as described above in relation to the anvil body 320. In other versions, the anvil 418 may comprise the anvil body 420 which has a flat area along the anvil body portion 420 which has staple forming pockets as described above
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50/96 in relation to the anvil body 321 of Figure 12. In view of the teachings of the present invention, various modifications and other ways of configuring the anvil 418 will be evident to those skilled in the art. For example, where a stepped staple platform is used, the anvil body 420 may have a complementary stepped underside surface to maintain a consistent gap between anvil 418 and cartridge 437 when end actuator 412 is closed. In other versions, the anvil body 420 can be stepped or without steps so that a consistent gap is not required across the side width of anvil 418 and cartridge 437. [0099] As also shown in Figure 13, the actuator end cap 412 is configured so that the nose 444 of the cartridge 437 extends distally to the tip of the anvil 419 when the end actuator 412 is closed in an unloaded state. In use, with an elastically deformable anvil tip 419, the anvil tip 419 can deflect when it comes into contact or holds the fabric. In its deflected state, the anvil tip 419 can extend distally so that the anvil tip 419 aligns with the distal end of the nose 444 of cartridge 437 or, in some versions, extends distally beyond the distal end of the nose 444 .
[00100] Figure 14 illustrates another example end actuator 512 comprising anvil 518 and bottom jaw 516. It will be recognized that end actuator 512 can be used in place of end actuator 12 of instrument 10. The end actuator end 512 can be integrally formed with instrument 10 or alternatively can be interchangeable with end actuator 12 of instrument 10. Anvil 518 is operable to rotate with respect to lower jaw 516. Anvil 518 and lower jaw 516 can secure the fabric 90 in a similar manner to the grip
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51/96 performed by the anvil 18 and the lower jaw 16 shown in Figure 1. The end actuator 512 further comprises a cartridge 537 which is operable to be placed in the lower jaw 516 in a similar manner to the cartridge 37 shown in Figure 3.
[00101] The anvil 518 is similar to the anvils 318,418 described above. Anvil 518 comprises an anvil body 520 and an anvil tip 519. Anvil 518 has an elongated shape 520 in which the anvil body is straight and the anvil tip 519 extends distally in an inclined or curved direction towards the cartridge 537. As an example, the anvil tip 519 is shaped similar to an inverted ski tip. This can facilitate insertion of the 512 end actuator into a surgical site. For example, the smooth slope or inverted ski tip shape of the anvil tip 519 can provide an atraumatic tissue deflection surface as the anvil 518 contacts or moves through the tissue. When placed in a surgical site, the angled shape of the anvil tip 519 can provide better maneuverability of the end actuator 512. Other suitable variations of the instrument 518 will be apparent to the person skilled in the art in view of the teachings in the present invention. [00102] Anvil 518 additionally comprises staple forming pockets (not shown), as described above, and a longitudinal anvil slot (not shown) as also described above. In the present example, the anvil tip 519 is configured as a removable modular component that connects or selectively attaches to the anvil body 520. In the present example, the anvil tip 519 comprises a fastener (not shown), as an element of insert, wedge or other structure, which extends proximally and is configured to be received within a distal end of the longitudinal slit. Some exemplary structures and ways of connecting a removable anvil tip
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52/96 modular to an anvil body are shown and described in US Patent Application No. [ower of attorney document END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, filed on the same date as this application, whose description is hereby incorporated by reference. Still other suitable ways of connecting an anvil tip 519 to the anvil body 520 will be apparent to those skilled in the art in view of the teachings of the present invention.
[00103] The anvil tip 519 comprises a lower surface 524 that faces cartridge 537 and that is configured to contact tissue 90 when end actuator 512 is in a charged state holding tissue 90. from the lower surface 524, the anvil tip 519 comprises one or more features 526 which are configured to also come into contact with the fabric 90 when the end actuator 512 is in a charged state. In the present example, one or more features 526 comprise a single raised rib that generally extends transversely across a width of the anvil tip 519. In this way, the raised rib protrudes or extends from the lower surface 524 in towards cartridge 537. Although the present example shows only a single rib, in other versions, the anvil tip 519 comprises more or less ribs. In addition, in the present example, one or more features 526 are positioned along a distal end of the anvil tip 519 instead of along a more proximal portion of the anvil tip 519. In particular, in the illustrated version, the rib it is configured so that the anvil tip 519 ends distally in the rib. In some other versions, however, it is not necessary for one or more features 526 to be at the distal end of the anvil tip 519 and may, instead or additionally, be located along a more proximal portion.
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53/96 of the bottom surface 524 of the anvil tip 519.
[00104] In the illustrated version of Figure 14, the anvil tip 519 comprises a steeper angle or a greater curvature compared to the anvil tip 319. but smaller compared to the anvil tip 419. Thus, a geometric axis longitudinal axis defined by the anvil body 520 and a longitudinal geometric axis defined by a distal portion of the anvil tip 519 intersect to form an angle between about 130 degrees and about 150 degrees. The same angle with the tip 319 and the anvil body 320 is greater as the angle of the anvil tip 319 with respect to the anvil body 320 is more gradual. The same angle with the tip 419 and the anvil body 420 is smaller as the angle of the anvil tip 419 with respect to the anvil body 420 is more pronounced. Still with any of these anvil tips 319, 419, 519, these angles can be larger or smaller, as those skilled in the art will understand in view of the teachings of the present invention.
[00105] The anvil tip 519 is formed from an elastomeric material in the present example. With this construction, in use when gripping the tissue, the anvil tip 519 can deflect or flex from a curved state to a straight or less curved state. As an example only, the tip 519 can be deflectable between about 20 degrees and about 70 degrees in a downward direction from a longitudinal geometric axis towards the cartridge; between about 0 degrees and about 90 degrees in an upward direction from a longitudinal geometric axis towards cartridge 537. The degree of deflection can be influenced by the thickness and / or density of the tissue being compressed between the anvil 518 and cartridge 537. In addition, or as an alternative, the anvil tip 319 can deflect or flex from a curved state to a straight or less curved state according to at least some of the
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54/96 teachings in US Patent Application No. [ower of attorney document END8115USNP.0641880], entitled Surgical Stapler with Elastically Deformable Tip, filed on the same date as this application, the description of which is incorporated herein by reference. As described above, in this way, the anvil tip 519 is operationally configured for use in procedures where gait is used. In addition, one or more features 526 are similarly formed from an elastomeric material so that they are also elastically deformable. In some versions, one or more features 526 are elastically deformable to a different degree than the anvil tip 519 in general. However, in other versions, one or more features 526 may be elastically deformable in the same or to a greater degree compared to the anvil tip 519, in general. In view of the teachings of the present invention, various ways of modifying and manipulating the degree or level of elastic deformability of one or more features 526 and / or the anvil tip 519 will, in general, be apparent to those skilled in the art. In still other versions, it is not necessary for the anvil tip 519 and / or its one or more features 526 to be elastically deformable and can thus be rigid.
[00106] The cartridge 537 is operable to hold the clips in a similar manner to the clips 47 shown in Figure 4A to guide them to the fabric. In the present example, the cartridge 537 comprises a nose portion 544 at a distal end. The nose of the 544 cartridge has a triangular profile. In particular, the nose of the cartridge 544 comprises an upper tapered surface 539, a lower surface 540 and side surfaces 542. In the present example, the lower surface 540 is generally parallel to a longitudinal geometric axis defined by the cartridge 537. In some other examples, the bottom surface 540 is inclined towards the longitudinal geometric axis
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55/96 defined by cartridge 537, similar to the configuration shown above in relation to cartridge 237.
[00107] Along the upper surface 539, the cartridge 537 comprises one or more features 546 that are configured to also come in contact with the fabric 90 when the end actuator 512 is in a charged state. In the present example, one or more features 546 comprise a pair of raised ribs that generally extend transversely across a width of the cartridge 537. In this way, the raised ribs project or extend from the upper surface 539 toward to the anvil tip 519. Although the present example shows two such ribs, in other versions, the nose portion 544 of cartridge 537 comprises more or less ribs. In addition, in the present example, one or more features 546 are positioned along or near a central or distal nose tip 544 instead of along a proximal end of nose portion 544. In some other versions, however, one or more features 546 can be located along a proximal end or other portions of the upper surface 539 of the cartridge 537.
[00108] In the present version, the cartridge 537 and one or more features 546 projecting from the nose portion 544 are rigid so that they do not deform elastically when the end actuator 512 is in a loaded state holding the fabric 90. Additionally, when the end actuator 512 is closed and in an unloaded state, not holding the tissue, one or more features 546 of the cartridge 537 are configured to complement one or more features 526 of the anvil tip 519. Thus, when the tissue 90 is not present within end actuator 512, one or more features 546 of cartridge 537 and one or more features 526 of anvil tip 519 cooperate to form an arrangement of
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56/96 nesting. In this nesting arrangement, one or more features 526 of the anvil tip 519 are positioned adjacent to one or more features 546 of the cartridge 537. In the version shown in Figure 14, when nested, the only distal rib on the anvil tip 519 is positioned at alignment between two ribs of the cartridge 537. In other versions where the nesting arrangement exists, the single rib distal to the anvil tip 519 can be positioned close to or distal from the two ribs of the cartridge 537.
[00109] With the arrangement described above, and as illustrated in Figure 14, end actuator 512 comprises the combination of the elastically deformable anvil tip 519 having one or more features 526 combined with the nose of the rigid cartridge 544 having one or more features 546. In addition, as described above, the one or more resources 526 cooperate with, or are complementary to, one or more resources 546. In other versions, one or more resources 546 of the nose of the 544 cartridge can be configured as elastically deformable while one or more features 526 of the anvil tip 519 can be configured as rigid. In still other versions, both of one or more features 526, 546 may be elastically deformable or both may be rigid.
[00110] With the end actuator 512, the lower surface 524 of the anvil tip 519 and the upper surface 539 of the nose portion of the cartridge 544 are angled at different angles so that the surfaces 524, 539 are not parallel. In this way, the end actuator 512 comprises an empty space 514 between the anvil tip 519 and the upper surface 539 of the cartridge 537. In the present example, when the end actuator 512 is closed in an unloaded state where the fabric is not trapped between the anvil 519 and the cartridge 537, the void 514 has a triangular profile. In view of the teachings of the present invention, other provisions for the
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57/96 orientation of the bottom surface 524 and the top surface 539, including parallel arrangements, will be apparent to those skilled in the art.
[00111] Although the present example in Figure 14 is described as one or more resources 526 of the anvil tip 519 and one or more resources 546 of the nose of the cartridge 544 adopting a nesting arrangement, in the illustrated version, such a provision is a non-disposable arrangement. contact in which even when end actuator 512 is closed and in an unloaded state where no tissue is within end actuator 512, one or more features 526 of anvil tip 519 do not come in contact with cartridge 537; and similarly, one or more features 546 of the nose of the cartridge 544 do not come into contact with the anvil tip 519. In some other versions, the end actuator 512 may have a nesting arrangement that is in contact arrangement on the which one or more features 526 of the anvil tip 519 come into contact with the upper surface 539 of the nose of the cartridge 544, when the end actuator 512 is closed and in an unloaded state, and / or one or more features 546 of the nose of cartridge 544 come into contact with the bottom surface 524 of anvil tip 519 when end actuator 512 is closed and in an unloaded state. In a charged state, regardless of whether the nesting arrangement is in contact or not, one or more features 526, 546 come into contact with the fabric in such a way that they apply misaligned concentrations of force to the trapped tissue 90. These misaligned concentrations of force coincide with the locations where one or more features 526, 546 protrude from the respective anvil tip 519 and nose of the cartridge 544 come into contact with the fabric 90.
[00112] In cases where the 519 anvil tip and the nose of the cartridge
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58/96
544 have a non-contact arrangement, in walking applications when tissue 90 is trapped between a closed cartridge 537 and anvil 518, a user might be able to determine if it is at the final cutting and stapling location along the tissue, once that at that point, the one or more resources 526, 546 would be located in proximity to each other in the nested arrangement. This could be detected by the user visually. In other applications in which an entire tissue or vessel portion must be captured between a closed cartridge 537 and anvil 518, this confirmation can be provided in this way as well. In addition, even in a non-contact nesting arrangement, one or more features 526, 546 also provide a tissue stop or lock feature that inhibits the overflow of the tissue 90 that is trapped between the anvil 518 and the cartridge 537 on the end end actuator 512.
[00113] It will be recognized that, in some cases, end actuator 512 can be rotated before, during or after gripping tissue 90. As a result, the curved shape of anvil 518 can also provide a more accessible view of the anvil tip 519 or regions substantially adjacent to the anvil tip 519. The curve of the anvil 518 may further facilitate the insertion of the end actuator 512 into the tissue in an atraumatic manner. In addition, it may be easier to fit the end actuator 512 through a trocar or other operable devices to introduce the end actuator 512 into a surgical site due to the anvil curve 518 of the end actuator 512.
[00114] Again with reference to Figure 14, the cartridge 537 comprises a vertical slot (not shown) that has the same or similar structure and function as the vertical slot 49 discussed above. The 537 cartridge also includes staple openings (not shown) that have the same or similar structure and function as
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59/96 clip openings 51 discussed above. In the present example, the cartridge 537 is generally flat along a staple platform 548 with staple openings being along the same plane defined by the staple platform 548. Distal to the staple platform 548, the cartridge 537 comprises a shelf 550, which is also flat, but slightly lowered in relation to the 548 clamp platform. In view of the teachings of the present invention, various modifications and other ways of configuring the 537 cartridge will be apparent to those skilled in the art. For example, cartridge 537 can be modified in a similar manner to cartridge 37 above causing a cartridge 537 to include raised areas and separate recessed areas so that a row of staple openings can be larger or smaller than another row of staple openings . In other words, in some versions, the staple platform 548 of the 537 cartridge could be modified so that the staple platform 548 defines more than one plane and the staple openings are not all along the same plane, but instead are found in different planes facing anvil 518, the same or similar to that described above for cartridge 437.
[00115] Now returning to anvil 518, anvil body 520 may have recessed areas along an outer region of anvil body 520, as described above in relation to anvil body 320. In other versions, anvil 518 may comprise the anvil body 520 which has a flat area along the anvil body portion 520 which has staple forming pockets as described above in relation to the anvil body 321 of Figure 12. In view of the teachings of the present invention, several modifications and other ways to configure the anvil 518 will be evident to those skilled in the art. For example, where a stapled stair platform is used, the anvil body 520 may have an underside surface
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60/96 with complementary steps to maintain a consistent gap between anvil 518 and cartridge 537 when end actuator 512 is closed. In other versions, the anvil body 520 can be stepped or without steps so that a consistent gap is not required across the side width of anvil 518 and cartridge 537. [00116] As also shown in Figure 14, the actuator end cap 512 is configured so that the nose 544 of the cartridge 537 extends distally to the tip of the anvil 519 when the end actuator 512 is closed in an unloaded state. In use, the elastically deformable anvil tip 519 can deflect when it comes into contact or holds the fabric. In its deflected state, the anvil tip 519 can extend distally so that the anvil tip 519 remains proximal to the distal end of the cartridge nose 544. In other examples, the anvil tip 519 can extend when deflected to align with the distal end of the nose 544 of the cartridge 537. In still other examples, the anvil tip 519 may extend when deflected distally beyond the distal end of the nose 544.
[00117] Figure 15 illustrates another exemplary end actuator 612 comprising anvil 618 and lower claw 616. It will be recognized that end actuator 612 can be used in place of end actuator 12 of instrument 10. The actuator of end end 612 can be integrally formed with instrument 10 or alternatively interchangeable with end actuator 12 of instrument 10. Anvil 618 is operable to rotate with respect to lower jaw 616. Anvil 618 and lower jaw 616 can secure the fabric 90 similarly to the grip performed by the anvil 18 and the lower jaw 16 shown in Figure 1. The end actuator 612 additionally comprises a cartridge 637 which is operable to be placed in the lower jaw 616 of
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61/96 similar to cartridge 37 shown in Figure 3.
[00118] Anvil 618 is similar to anvil 418 described above. Anvil 618 comprises an anvil body 620 and an anvil tip 619. Anvil 618 has an elongated shape 620 in which the anvil body is straight and the anvil tip 619 extends distally in an inclined or curved direction towards the cartridge 637. As an example, the anvil tip 619 is shaped similar to an inverted ski tip. This can facilitate insertion of the 612 end actuator into a surgical site. For example, the smooth slope or inverted ski tip shape of anvil tip 619 can provide an atraumatic tissue deflection surface as anvil 618 contacts or moves through the tissue. When placed in a surgical site, the angled shape of the anvil tip 619 can provide better maneuverability of the end actuator 612. Other suitable variations of the instrument 618 will be apparent to the person skilled in the art in view of the teachings in the present invention. [00119] Anvil 618 additionally comprises staple forming pockets (not shown), as described above, and a longitudinal anvil slot 42 as also described above. In the present example, the anvil tip 619 is configured as a modular removable component that connects or selectively attaches to the anvil body 620. In the present example, the anvil tip 619 comprises a fastener 634, as an insert, wedge or another structure, which extends proximally and is configured to be received within a distal end of the longitudinal slot 42. Some structures and exemplary ways of connecting a removable modular anvil tip to an anvil body are shown and described in the patent application US No. [ower of attorney document END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, filed on the same date as this application, whose
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62/96 description is hereby incorporated by reference. Still other suitable ways of connecting an anvil tip 619 to the anvil body 620 will be apparent to those skilled in the art in view of the teachings of the present invention.
[00120] Anvil tip 619 comprises a bottom surface 624 that faces cartridge 637 and is configured to contact fabric 90 when end actuator 612 is in a charged state holding tissue 90. Along from the lower surface 624, the anvil tip 619 comprises one or more features 626 which are configured to also contact the fabric 90 when the end actuator 612 is in a charged state. In the present example, one or more features 626 comprise a recessed area in the form of a circular depression (i.e., a spherical concave dome) on the bottom surface 624 of the anvil tip 619. Although the present example shows a single recessed area under the in the form of a circular depression, in other versions, the anvil tip 519 may comprise more than a recessed area which may also have other shapes in addition to or in addition to a circular depression.
[00121] In the illustrated version of Figure 15, the anvil tip 619 comprises a similar angle or similar curvature compared to the anvil tip 319. In this way, a longitudinal geometric axis defined by the anvil body 620 and a longitudinal geometric axis defined by a distal portion of the anvil tip 619 intersect to form an angle between about 135 degrees and about 160 degrees. Even with any anvil 319, 619, these angles can be larger or smaller, as those skilled in the art will understand in view of the teachings of the present invention. [00122] The anvil tip 619 is formed from an elastomeric material in the present example. With this construction, in use
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63/96 while gripping the tissue, the anvil tip 619 can deflect or flex from a curved state to a straight or less curved state. As an example only, the tip 619 can be deflected between about 20 degrees and about 70 degrees in a downward direction from a longitudinal geometric axis towards the cartridge; between about 0 degrees and about 90 degrees in an upward direction from a longitudinal geometric axis towards cartridge 637. The degree of deflection can be influenced by the thickness and / or density of the fabric being compressed between the anvil 618 and the cartridge 637. In addition, or as an alternative, the anvil tip 319 can deflect or flex from a curved state to a straight or less curved state according to at least some of the teachings in US Patent Application No. [ power of attorney document number END8115USNP.0641880], entitled Surgical Stapler with Elastically Deformable Tip, filed on the same date as this application, whose description is hereby incorporated by reference. As described above, in this way, the anvil tip 619 is operationally configured for use in procedures where gait is used. In view of the teachings of the present invention, various ways of modifying and manipulating the degree or level of elastic deformability of the anvil tip 619 will, in general, be evident to those skilled in the art. In still other versions, the anvil tip 619 is not required to be elastically deformable and can therefore be rigid.
[00123] The cartridge 637 is operable to hold the clips in a similar manner to the clips 47 shown in Figure 4A to guide them to the fabric. In the present example, cartridge 637 comprises a nose portion 644 at a distal end. The nose of the 644 cartridge has a triangular profile. In particular, the nose of the cartridge 644 comprises an upper tapered surface 639, a surface
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Bottom 64/96 640 and side surfaces 642. In the present example, the bottom surface 640 is generally parallel to a longitudinal geometry axis defined by cartridge 637. In some other examples, the bottom surface 640 is inclined towards the longitudinal geometry axis defined by cartridge 637, similar to the configuration shown above in relation to cartridge 237.
[00124] Along the upper surface 639, the cartridge 637 comprises one or more features 646 that are configured to also contact the fabric 90 when the end actuator 612 is in a charged state. In the present example, one or more features 646 comprise a raised element in the form of a bubble-shaped protuberance (i.e., a convex spherical bubble). In this way, the raised element projects or extends from the upper surface 639 towards the anvil tip 619. Although the present example shows one of these raised elements, in other versions, the nose portion 644 of the cartridge 637 can comprise more of an elevated element and the one or more elevated elements may take the form of a bell-shaped protuberance or other shape which will be evident to those skilled in the art in view of the teachings of the present invention. Although feature 626 is concave in the present example and feature 646 is convex in the present example, it must be understood that this structural relationship can be reversed. In other words, in some variations, feature 626 is convex and feature 646 is concave.
[00125] In the present version, the cartridge 637 and one or more resources 646 projecting from the nose portion 644 are rigid so that they do not deform elastically when the end actuator 612 is in a loaded state holding the fabric 90. Additionally, when the end actuator 612 is closed and in an unloaded state, not holding the tissue, one or more
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65/96 features 646 of cartridge 637 are configured to complement one or more features 626 of anvil tip 619. Thus, when tissue 90 is not present within end actuator 612, one or more features 646 of cartridge 637 and one or more features 626 of the anvil tip 619 cooperate to form a nesting arrangement. In this nesting arrangement, one or more features 626 of the anvil tip 619 are positioned adjacent to one or more features 646 of the cartridge 637. In the version illustrated in Figure 15, when nested, the dome-shaped protrusion of the 644 nose is fixed within the space defined by the circular depression of the anvil tip 419.
[00126] With the arrangement described above, and as illustrated in Figure 15, end actuator 612 comprises the combination of the elastically deformable anvil tip 619 having one or more features 626 combined with the nose of the rigid cartridge 644 having one or more features 646. In addition, as described above, the one or more resources 626 cooperate with, or are complementary to, one or more resources 646. In other versions, one or more resources 646 of the 644 cartridge nose can be configured as elastically deformable while one or more features 626 of the anvil tip 619 can be configured as rigid. In still other versions, both of one or more features 626, 646 can be elastically deformable or both can be rigid.
[00127] With the end actuator 612, the lower surface 624 of the anvil tip 619 and the upper surface 639 of the nose portion of the cartridge 644 are generally parallel surfaces. This orientation promotes general close spacing between the lower surface 624 and the upper surface 639 when end actuator 612 is closed and in an unloaded state. In view of the teachings of the present invention, other provisions for the orientation of the surface
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66/96 lower 624 and upper surface 639, including other non-parallel or parallel arrangements, will be apparent to those skilled in the art.
[00128] Although the present example in Figure 15 is described as one or more resources 626 of the anvil tip 619 and one or more resources 646 of the nose of the cartridge 644 adopting a nesting arrangement, in some cases, like the illustrated version, this disposition is a non-contact disposition. In a non-contact arrangement, neither the anvil tip 619 nor one or more features 626 of the anvil tip 619 comes into contact with the upper surface 639 of the nose of cartridge 644 when end actuator 612 is closed and in an unloaded state and similarly, one or more features 646 of the nose of cartridge 644 do not come into contact with the anvil tip 619. In some other examples, the nesting arrangement may be a contact arrangement in which the anvil tip 619 and / or one or more resources 626 of the anvil tip 619 come into contact with the upper surface 639 of the nose of the cartridge 644 when the end actuator 612 is closed and in an unloaded state and / or one or more resources 646 of the nose of the cartridge cartridge 644 comes into contact with the bottom surface 624 of anvil tip 619 when end actuator 612 is closed and in an unloaded state. In a charged state, regardless of whether the nesting arrangement is in contact or not, one or more resources 626, 646 come into contact with the fabric in such a way that they apply force to the trapped fabric 90.
[00129] In cases where the anvil tip 619 and the nose of the cartridge 644 are used in walking applications, when the fabric 90 is trapped between a closed cartridge 637 and the anvil 618, a user might be able to determine whether it is in the final cut and stapling location along the fabric, since at that point, the one or more features 626,
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646 could adopt this nested arrangement or a partially nested arrangement. In any arrangement, a portion of the dome-shaped protrusion would reside within the space of the circular depression. This could be detected by the user visually in a non-contact arrangement and visually and / or based on the tactile feedback from the previous cut and staple iterations in a contact arrangement in which the dome-shaped protrusion comes into contact with the circular depression. In other applications in which a portion of the entire tissue or vessel must be captured between a closed cartridge 637 and anvil 618, this confirmation and feedback can be provided in this way as well. In addition, one or more features 626, 646 also provide a tissue stop or lock feature that inhibits or restricts the overflow of tissue 90 that is trapped between anvil 618 and cartridge 637 over the end of the end actuator 612.
[00130] It will be recognized that, in some cases, end actuator 612 can be rotated before, during or after gripping tissue 90. As a result, the curved shape of anvil 618 can also provide a more accessible view of the anvil tip 619 or regions substantially adjacent to the anvil tip 619. The curve of the anvil 618 may further facilitate the insertion of the end actuator 612 into the tissue in an atraumatic manner. In addition, it may be easier to fit the end actuator 612 through a trocar or other operable devices to introduce the end actuator 612 into a surgical site due to the anvil curve 618 of the end actuator 612.
[00131] Again with reference to Figure 15, the cartridge 637 comprises a vertical slot (not shown) that has the same or similar structure and function as the vertical slot 49 discussed above. The 637 cartridge also includes staple openings (not
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68/96 shown) that have the same or similar structure and function as the clip openings 51 discussed above. In the present example, the cartridge 637 comprises a staple staple 648. The staple staple platform 648 includes regions or staple platform areas 648 that define different staple platform planes 648 so that the staple openings along the platform of staples 648 can be located along different planes facing anvil 618. In this way, the cartridge 637 can be provided with staples of varying lengths. For example, an outer row of staples may be longer compared to staples used closer to a 637 cartridge centerline.
[00132] In the present example of Figure 15, cartridge 637 comprises a staple platform with steps 648 that defines three separate planes. A foreground is defined by an outer region 652 of the staple platform 648. The foreground and outer region 652 are common to both sides of the staple platform 648 so that the outer region on one side of the staple platform 648 is coplanar to the outer region on the other side of the staple platform 648. A second plane is defined by a middle region 654 of the staple platform 648. The background and middle region 654 are common to both sides of the staple platform 648 so that the middle region on one side of the staple platform 648 is flat to the middle region on the other side of the staple platform 648. A third plane is defined by an inner region 656 of the staple platform 648. The third plane and the inner region 656 they are common to both sides of the staple platform 648 so that the inner region on one side of the staple platform 648 is flat to the inner region on the other side of the staple platform 648.
[00133] Along the center line of the 648 staple platform, the vertical slot (not shown) divides the two sides of the staking platform
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69/96 staples 648. With the configuration described above, each side of the 648 staple platform is a mirror image of the other, although such configuration is not required in all versions. In view of the teachings of the present invention, those skilled in the art will understand the various ways of configuring the outer region 652, the middle region 654 and the inner region 656 of the clamp platform 648, in relation to each other, together with the clamps of various sizes that can be used in each region. Various other modifications and other ways of configuring the 637 cartridge will be evident to those skilled in the art. For example, cartridge 637 can be modified in a similar manner to cartridge 337 above by causing cartridge 637 to include a staple platform that defines a single plane so that all staple openings are located along the same plane facing the anvil 618.
[00134] Now returning to anvil 618, the anvil body 620 may have recessed areas along an outer region of the anvil body 620, as described above in relation to the anvil body 320. In other versions, the anvil 618 may comprise the anvil body 620 which has a flat area along the anvil body portion 620 which has staple forming pockets as described above in relation to the anvil body 321 of Figure 12. In view of the teachings of the present invention, several modifications and other ways to configure the anvil 618 will be evident to those skilled in the art. For example, where a stepped staple platform is used, the anvil body 620 may have a complementary stepped underside surface to maintain a consistent gap between anvil 618 and cartridge 637 when end actuator 612 is closed. In other versions, the anvil body 620 can be stepped or without steps so that a consistent span is not required across the side width of anvil 618 and cartridge 637.
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70/96 [00135] As also shown in Figure 15, end actuator 612 is configured so that the distal end of anvil tip 619 extends distally to the nose of cartridge 644 when end actuator 612 is closed in a state not loaded. In use, with an elastically deformable anvil tip 619, the anvil tip 619 can deflect upon contact or hold the fabric. In its deflected state, the anvil tip 619 can extend more distally so that the anvil tip 619 extends beyond the distal end of the nose of cartridge 644 when end actuator 612 secures the tissue. In some other versions, end actuator 612 can be configured so that the distal end of anvil tip 619 aligns with the distal end of the nose of cartridge 644, or the tip of anvil 619 can be proximal to the distal end of the nose. of the 644 cartridge.
[00136] Figures 16 and 17 illustrate another exemplary end actuator 712 comprising anvil 718 and lower jaw 716. It will be recognized that end actuator 712 can be used in place of end actuator 12 of instrument 10. O end actuator 712 can be integrally formed with instrument 10 or alternatively interchangeable with end actuator 12 of instrument 10. Anvil 718 is operable to rotate with respect to lower jaw 716. Anvil 718 and lower jaw 716 can secure the fabric 90 in a similar manner to the grip performed by the anvil 18 and the lower jaw 16 shown in Figure 1. The end actuator 712 further comprises a cartridge 737 which is operable to be placed in the lower jaw 716 in a similar manner to the cartridge 37 shown in Figure 3.
[00137] Anvil 718 is identical to anvil 418 described above, except as noted below. Suitably, the above description of anvil 418 applies equally to anvil 718 here, with
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71/96 any differences described below with respect to Figures 16 and 17. Additionally, cartridge 737 and lower jaw 716 are identical to cartridge 337 and lower jaw 316 except as noted below. Suitably, the above description of cartridge 337 and lower jaw 316 applies equally to cartridge 737 and lower jaw 716, with any differences described below with respect to Figures 16 and 17.
[00138] Along the lower surface 724, the anvil tip 719 comprises one or more features 726 which are configured to also come into contact with the fabric 90 when the end actuator 712 is in a charged state. In the present example, one or more features 726 comprise a pair of raised ribs that generally extend transversely across a width of the anvil tip 719 in a curved arrangement.
[00139] Along the upper surface 739, the cartridge 737 comprises one or more features 746 configured to also come in contact with the fabric 90 when the end actuator 712 is in a charged state. In the present example, one or more features 746 comprise a single raised rib having a U-shape or configuration or a horseshoe shape and generally extending transversely across a width of the cartridge 737, as shown in Figure 17.
[00140] As described above with other end actuators, when end actuator 712 is closed in an unloaded state, not holding the fabric, one or more features 746 of cartridge 737 are configured to complement one or more features 726 of the tip anvil 719. Thus, when tissue 90 is not present within end actuator 712, one or more features 746 of cartridge 737 and one or more features 726 of anvil tip 719 cooperate to form a nesting arrangement.
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In this nesting arrangement, one or more features 726 of the anvil tip 719 are positionable adjacent to one or more features 746 of the cartridge 737. In the version shown in Figure 16, when nested, a rib further from the anvil tip 719 is positioned adjacent and distal to the horseshoe-shaped rib of cartridge 737, while a rib more proximal to the anvil tip 719 is positioned adjacent and proximal to the horseshoe-shaped rib of cartridge 737. In this way, the one or more features 726 of the anvil 719 involves the one or more resources 746 of cartridge 737 with end actuator 712 closed and in an unloaded state. In this way the one or more features 726 of the anvil 719 complement the one or more features 746 of the cartridge 737 as described above with respect to end actuator 412, for example.
[00141] As also shown in Figure 16, end actuator 712 is configured so that nose 344 of cartridge 737 extends distally to the end of anvil 719 when end actuator 712 is closed in an unloaded state. In use, with an elastically deformable anvil tip 719, the anvil tip 719 can deflect when it comes into contact or holds the fabric. In its deflected state, the anvil tip 719 can extend distally so that the anvil tip 719 aligns with the distal end of the nose 344 of the cartridge 737 or, in some versions, extends distally beyond the distal end of the nose 344 .
B · Surface features for use with curved and deformable anvil tips and rigid cartridge noses, each with high cooperating ribs [00142] Figure 18 illustrates a portion of another example cartridge 837 and the lower jaw 816 that can be used with
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73/96 any of the end actuators described here. In this way, the 837 cartridge is compatible with the lower jaws of the end actuators described here. Cartridge 837 and lower jaw 816 are identical to cartridge 337 and lower jaw 316 except as noted below. Suitably, the above description of cartridge 337 and lower jaw 316 applies equally to cartridge 837 and lower jaw 816, with any differences described below with respect to Figures 18.
[00143] Cartridge 837 comprises staple platform 848 that includes surface features 858. Surface features 858 are configured to provide enhanced tissue gripping during clamping, cutting and stapling. In the present example, a pair of surface features 858 is located at opposite ends of each staple forming opening 351 on the staple platform 848. In addition, each of the surface features 858 comprises a U-shaped or shaped-like shape. horseshoe having ends 862 facing each other. The formation of staple openings 351 is arranged in rows where each staple forming opening of row 351 is displaced from the staple forming openings 351 of an adjacent row. With the association of surface resources 858 with staple forming openings 351 as described above, surface resources 858 are similarly arranged in rows with the surface resources of each row 858 being displaced from resources of surface 858 of an adjacent row. With this configuration, the surface features 858 are located and configured to provide better hold of the fabric at or immediately adjacent to the locations where the clips will ultimately pass through the fabric to seal or connect the cut fabric. In this way, the surface resources 858 promote the achievement of a high quality and well applied application. Petition 870190098585, of 10/02/2019, p. 77/129
74/96 successful stapling of the fabric. In view of the teachings of the present invention, other ways of configuring the surface features 858 will be apparent to those skilled in the art.
[00144] Cartridge 837 additionally comprises an upper tapered surface 839 which includes surface features 860. Surface features 860 are similar to one or more features 346, 446, 546, 746 described above. In some versions, there may be features on a variation of anvil 18, 218 that are complementary to surface features 860. In such versions, the complementary features cooperate as described above, for example, on end actuator 312. In other versions, the anvil used with the 837 cartridge may not include features that complement the 860 surface features.
[00145] The 860 surface features are configured to provide a better grip of the fabric when clamping, cutting and stapling the fabric. In the present example, the surface features 860 are configured as raised ribs that have a sinusoidal nested arrangement. Although in the present example there are five surface features 860, in other versions, the number of surface features 860 can be greater or less. In view of the teachings of the present invention, other formats and arrangements for surface resources 860 will be apparent to those skilled in the art.
[00146] Both surface features 858 and surface features 860 are rigid in the present example, but in other versions, one or both of surface features 858, 860 may be elastically deformable.
[00147] In several examples of end actuators shown and described in this document, in at least several examples, the anvil of the end actuator is the claw portion
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75/96 mobile of the end actuator while the cartridge is the non-fixed or non-movable jaw portion of the end actuator. In this way, the modular and elastically deformable anvil tips shown and described here are attachable or connectable with the movable jaw portion of such end actuators. However, in other versions, modular and elastically deformable tips such as the configurations described herein, can be adapted or modified to be tips of the cartridge or the non-movable jaw portion of the end actuator. Other configurations suitable for the end actuator will be apparent to those skilled in the art based on the teachings of the present invention. It should also be understood that, in some variations of the instrument 10, the anvil may remain stationary with respect to the drive shaft assembly while the claw portion holding the clamps rotates in the direction of and opposite the fixed anvil.
IV · Kits for installation, removal and replacement of anvil tip and staple cartridge [00148] In examples where an instrument with an end actuator having an anvil tip and staple cartridge that has cooperating elements, it may be useful to provide a device that assists in installing the anvil tip on the anvil of the end actuator while at the same time assisting in the installation of the staple cartridge in the lower jaw of the end actuator Such a device can be useful in walking procedures in which spare staple cartridges are installed sequentially during a cutting and stapling procedure. Such a device can also be useful in ensuring that the corresponding anvil tips and staple cartridges are installed together so that the full benefit of the cooperating resources of each can be provided.
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76/96 [00149] Figure 19 illustrates an exemplifying device, in the form of a loading cartridge 900, for installing an anvil tip 919 and a staple cartridge 937 on an end actuator 912 of the Figure. 20. As an example, and not by way of limitation, some loading cartridges 900 can be configured for use with 312, 412, 512, 612, 712 end actuators as well as other end actuators that will be evident to those skilled in the art in view of the teachings of the present invention. In addition to installing the anvil tip 919 and the cartridge 937, the loading cartridge 900 is additionally configured to assist in removing a previously installed or existing anvil tip 919 and / or a previously installed or existing staple cartridge 937 from the actuator. end 912. The loading cartridge 900 can be considered as the installation of a new tip of the anvil and the staple cartridge for the first use of an end actuator, or the loading cartridge 900 can be considered as the installation of a tip spare anvil and / or spare cartridge.
[00150] As shown in Figure 19, the loading cartridge 900 comprises a housing 902, a removal side 904 and an installation side 906. Positioned within the installation side 906 is the anvil tip 919. In the present example, the tip anvil 919 comprises a body portion 908 and a wedge 910. In some versions, the anvil tip 919 is configured for installation inside an anvil as shown and described in US Patent Application No. [Search Document No. END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, deposited on the same date as this application, the description of which is incorporated herein by reference. Similarly, other suitable anvil tip configurations for use with the
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77/96 end actuator 900 will be apparent to those skilled in the art in view of the teachings of the present invention. For example, other anvil tips that can be used with the loading cartridge 900 or another similar cartridge include anvil tips 319, 419, 519, 619, 719.
[00151] Also positioned on the installation side 906, is the 937 cartridge that is configured to retain one or more clips. The 937 cartridge can be the same or similar to any of the staple cartridges described herein. For example, other cartridges that can be used with the 900 loading cartridge include the 337, 437, 537, 637, 737, 837 cartridges. Similarly, other staple cartridge configurations suitable for use with the 900 loading cartridge will become evident to those skilled in the art in view of the teachings of the present invention.
[00152] As shown in Figure 19, the loading cartridge 900 has an upper side 911 and a lower side 914. On the installation side 906, the tip of the anvil 919 is selectively retained on the upper side 911, while the cartridge 937 is selectively retained on the underside 914. For example, the wedge 910 is selectively retained within a clamping element 915. The wedge 910 further extends partially within the body portion 908 of the anvil tip 919 to selectively retain the body portion 908 in the upper side 911 of installation side 906 of the loading cartridge 900. As best shown in Figures 20 to 22, the loading cartridge 900 comprises a clamping element 917 along the lower side 914 which is configured to selectively engage with a distal end cartridge 937 to selectively retain cartridge 937 within bottom side 914 of installation side 906 of loading cartridge 900. In some other examples, the prox images of the loading cartridge 900 can be configured
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78/96 as engagement portions that selectively engage the vertical slot 949 of the staple cartridge 937 to further promote the selective retention of the cartridge 937 within the loading cartridge 900. In view of the teachings of the present invention, other ways of configuring the side of installation 906 of the loading cartridge 900 to provide selective retention of the anvil tip 919 and cartridge 937 will be evident to those skilled in the art.
[00153] Within the installation side 906 are the guide members 924. In the present example, the guide members 924 are located along the upper side 911 of the installation side 906. The guide members 924 are configured to guide the actuator end 912 being used with loading cartridge 900. In particular, guide members 924 provide a cam action to guide anvil 918 of end actuator 912 in a position to receive anvil tip 919. Similarly, the guide members 924 also provide a cam action to guide the lower jaw 916 of the end actuator 912 in a position to receive the staple cartridge 937.
[00154] The loading cartridge 900 comprises the removal side 904 as mentioned above. The removal side 904, like the installation side 906, is divided into two compartments 921, 922. The compartment 921 is located along the upper side 911 of the loading cartridge 900, while the compartment 922 is located along one side bottom 914 of cartridge 900. On top side 911 of removal side 904 or inside compartment 921 are resiliently forced hooks 926. Hooks 926 are resiliently forced so that when anvil tip 919, like an anvil tip 919 previously installed , of the end actuator 912 is inserted into the compartment 921 and advanced distally towards a distal end 930 of the
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79/96 loading cartridge 900, hooks 926 deflect in the opposite direction to the anvil tip 919 inserted and advancing. This deflection of the hooks 926 makes it possible to continuously advance the anvil tip 919 distally. The upper side 911 of the removal side 904 is additionally configured so that when the anvil tip 919 is fully positioned within the removal side 904, the hooks 926 return resiliently to their initial undeflected, or less deflected state, so that the hooks 926 can engage the body portion 908 919 of the anvil tip.
[00155] The removal side 904 also comprises the hook 928. The hook 928 is configured to engage the wedge 910 of the anvil tip 919 being removed. For example, the wedge 910 being engaged for removal may be from a previously installed anvil tip 919. Hook 928 is also resiliently forced in the present example. This resilient force allows the hook 928 to be deflected away from the anvil tip 919 when anvil 918 is inserted into the removal side 906. In addition, hook 928 comprises a chamfer 932 that is configured to promote deflection of the hook 928 when placed in contact with a proximal side and a force is applied distally. In addition, the anvil tip 919 is configured so that the body part 908 comprises a space not shown below the wedge 910 when the anvil tip 919 is completely installed in the anvil 918 and the wedge 910 is fully fixed within the portion of body 908. This space allows hook 928 to contact wedge 910 and, when deflected downwards, slide past wedge 910.
[00156] After hook 928 slides past a wedge head portion 910 and reaches a tail portion of wedge 910, hook 928 resiliently returns to its initial undeflected position, or one less deflected, so that the hook 928 can engage the
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80/96 wedge head portion 910. Note that, in other versions, the space for receiving hook 928 may be located within a distal end of wedge 910 itself, rather than within body portion 908. In any case In this case, by engaging hook 926 and hook 928 on the body portion of anvil 908 and wedge 910 respectively, end actuator 912 can be retracted from removal side 904 and hook 928 will keep wedge 910 stationary from so that the wedge 910 is pulled and a longitudinal slot not shown in the anvil body 920 is released. Similarly, the hooks 926 will keep the body portion of the anvil 908 stationary with respect to the retraction of the end actuator 912. Consequently, the retention of the wedge 910 and the anvil body portion 908 during retraction of the end actuator 912 on the removal side 904 causes the removal of the anvil tip 919 from the anvil body 920 of the anvil 918 and the end actuator 912. In view of the teach Within the scope of the present invention, other ways to selectively disengage an anvil tip from an anvil body of an end actuator using the loading cartridge 900 or a similar device will be apparent to those skilled in the art.
[00157] The removal side 904 also includes the side 922 along the bottom side 914. The side 922 provides a space within which a previously installed staple cartridge 937 is removable. In one version, a distal end of the lower side 914 904 of the removal side comprises a resilient clamping element not shown, similar to the clamping element 917 mentioned above. The resilient clamping element on the removal side 904 is configurable so that it engages at a distal end of the cartridge 937 when the end actuator 912 is fully advanced into the side of
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81/96 removal 904. With the clamping element engaged with the distal end of the staple cartridge 937, the end actuator 912 can be opened so that the lower jaw 916 moves down and away from the loading cartridge 900. With the staple cartridge 937 held in place by engaging with the clamping element on the removal side 904 of the loading cartridge 900, the lower jaw 916 separates from the cartridge 937 so that the cartridge 937 is removed from the lower jaw 916 of the end actuator 912. In view of the teachings of the present invention, other ways to selectively disengage a lower jaw clamp cartridge from an end actuator using the loading cartridge 900 or a similar device will be apparent to those skilled in the art . It is also to be understood that the loading cartridge 900 may include operational features for removing and / or securing the anvil tips 910 from / to the anvil body 920. Examples of such features are described in US Patent Application No. [no. of the power of attorney document END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, deposited on the same date as this application, the description of which is hereby incorporated by reference.
[00158] Similar to installation side 906, inside the removal side 904 are the guide members 934. In the present example, the guide members 934 are located along the upper side 911 of the removal side 904. The guide members 934 are configured to guide end actuator 912 being used with loading cartridge 900. In particular, guide members 934 provide a cam action to guide anvil 918 from end actuator 912 in a position to remove the tip of anvil 919. Similarly, guide members 934 also provide a cam action to guide lower jaw 916 of end actuator 912 in a position to remove staple cartridge 937.
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82/96 [00159] Figures 20 to 22 illustrate an exemplary series view showing the use of loading cartridge 900 to install anvil tip 919 and staple cartridge 937 on an end actuator 912. As shown in Figure 20 , end actuator 912 is opened to some extent and anvil 918 is aligned and slid into installation side 906. As discussed above, guide members 924 assist in aligning anvil 918 when inserting or sliding anvil 918 into the upper side 911 of the installation side 906. As shown in Figure 20, the lower jaw 916 is initially empty so that it can receive the cartridge 937.
[00160] Referring to Figure 21, after the end actuator 312 is aligned with the anvil 918 on the upper side 911 on the installation side 906 and the lower claw 916 on the lower side 914 on the installation side 906, the actuator end 912 is advanced distally and slightly closed. In this way, anvil 918 is moved distally to position an insertion portion of the anvil body portion 908 within the longitudinal slot of the anvil body 920. At or approximately the same time, the lower jaw 916 moves distally and closes until certain point so that the cartridge 937 partially resides within the lower jaw 916, as shown in Figure 21.
[00161] With reference to Figure 22, the end actuator 912 is then more distally advanced in relation to the loading cartridge 900 so that the wedge 910 is inserted through the anvil body portion 908 and into the longitudinal slot of the anvil body 920. With this arrangement, the anvil tip 919 is now securely connected to the anvil body 920. At or approximately the same time, the lower jaw 916 moves distally and closes additionally, so that the lower jaw 916
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83/96 clicks into cartridge 937, so that cartridge 937 is now securely connected to bottom jaw 916. At that point, end actuator 912 is retracted from loading cartridge 900 and ready for use. In view of the teachings of the present invention, other ways of modifying the loading cartridge 900 for use with any of the end actuators described herein will be apparent to those skilled in the art. Similarly, in view of the teachings of the present invention, other ways of using the loading cartridge 900 or a modified loading cartridge 900 with the end actuators described herein to remove or install the anvil tips and / or the staple cartridges will be evident to those skilled in the art.
V · Exemplary combinations [00162] The following examples refer to various non-exhaustive ways in which the teachings of the present invention can be combined or applied. It should be understood that the following examples are not intended to restrict coverage of any claims that may be made at any time in this application or in subsequent filings of this application. No rights waiver is intended. The following examples are provided for illustrative purposes only. It is contemplated that the various teachings of the present invention can be arranged and applied in several other ways. It is also contemplated that some variations may omit certain features mentioned in the examples below. Therefore, none of the aspects or resources mentioned below should be considered as of critical importance, except where explicitly stated otherwise as such at a later date, by the inventors or by a successor in the interest of the inventors. If any claims are made in this application or in subsequent filings related to this application
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84/96 application that includes additional features in addition to those mentioned below, it is not assumed that these additional features have been added for any reason related to patentability.
Example 1 [00163] An apparatus comprising: (a) a body portion; (b) a driving axis that extends distally from the body portion, the driving axis defining a longitudinal geometric axis; and (c) an end actuator in communication with the drive shaft, the end actuator being movable between an open and a closed configuration, the purpose of the end actuator is to compress, staple and cut fabric and being that the end actuator comprises: (i) a cartridge configured to contain one or more clamps, the cartridge comprising an angled nose portion, the angled nose portion comprising one or more first features that are designed to from the nose portion, the one or more first features being configured to contact the tissue, (ii) an anvil body and (iii) an anvil tip configured to be selectively attached to a distal end of the body anvil, the anvil tip comprising a curved portion, the curved portion comprising one or more second features configured to come into contact with the tissue, the one or more prim The cartridge features are configured to complement the one or more second features of the anvil tip. Example 2 [00164] Apparatus, according to Example 1, at least a portion of the anvil tip is elastically deformable and configured to deflect in response to a gripping force applied to the anvil tip.
Example 3
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85/96 [00165] Apparatus, according to Example 1 and 2, with the one or more first cartridge features and the one or more second anvil features being configured to form a nesting arrangement when the actuator end is in a closed position with no tissue present in the end actuator. Example 4 [00166] Apparatus, according to one or more of Examples 1 to 3, the one or more second features of the anvil tip being elastically deformable.
Example 5 [00167] Apparatus, according to Example 4, the first or more features of the cartridge being rigid.
Example 6 [00168] Apparatus, according to one or more of Examples 1 to 5, with a distal end of the cartridge extending more distally than a distal end of the anvil tip.
Example 7 [00169] Apparatus, according to one or more of Examples 1 to 6, the anvil tip being configured to contact the cartridge when the end actuator is in a closed configuration with no tissue present in the actuator far end.
Example 8 [00170] Apparatus, according to one or more of Examples 1 to 7, the end actuator being configured to provide a gap along the anvil tip and the cartridge when the end actuator is in a closed configuration no tissue present in the end actuator, so that the anvil tip maintains a non-contact orientation with respect to the cartridge.
Example 9 [00171] Apparatus, according to one or more of Examples 1 to 8,
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86/96 with the most distant of the one or more second features of the anvil tip being positioned distally from the one or more first features of the cartridge.
Example 10 [00172] Apparatus, according to Example 9, the most proximal of the one or more first features of the cartridge being positioned proximally to the one or more second features of the anvil tip.
Example 11 [00173] Apparatus, according to Examples 1 to 10, the most distant of the one or more first features of the cartridge being positioned distally from the one or more second features of the anvil tip.
Example 12 [00174] Apparatus, according to Example 11, the most proximal of the one or more first features of the cartridge being positioned proximally to the one or more second features of the anvil tip.
Example 13 [00175] Apparatus, according to one or more of Examples 1 to 12, the one or more second anvil features comprising a circular depression in an anvil surface and the one or more first cartridge features comprise a dome shaped protuberance.
Example 14 [00176] Apparatus, according to Example 13, the anvil tip extending distally to the nose of the cartridge.
Example 15 [00177] Apparatus, according to any of Examples 1 to 14, the anvil body comprising a slit, the
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The device additionally comprises a wedge configured to connect the anvil tip to the anvil body, the wedge being selectively insertable into the groove of the anvil body.
Example 16 [00178] Apparatus, according to any of Examples 1 to 15, the one or more second features of the anvil tip comprising a single rib located at a distal end of the anvil tip.
Example 17 [00179] An apparatus comprising: (a) a body portion; (b) a driving axis that extends distally from the body portion, the driving axis defining a longitudinal geometric axis; and (c) an end actuator in communication with the drive shaft, the end actuator being movable between an open and a closed configuration, the purpose of the end actuator is to compress, staple and cut fabric and being that the end actuator comprises: (i) a lower jaw configured to receive and selectively retain a first cartridge configured to contain one or more clamps, the first cartridge comprising an angled nose portion, the nose portion being in angle comprises one or more first features that protrude from the nose portion, the one or more first features being configured to contact the tissue, (ii) an anvil body configured to selectively receive and retain a tip anvil, the anvil tip comprising a curved portion, the curved portion comprising one or more second features configured to contact the fabric, the one or more first features of the first cartridge being configured to complement the one or more second features of the anvil tip and (iii) a second cartridge
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88/96 configured to selectively connect to the end actuator to install the anvil tip on the anvil body, the second cartridge being additionally configured to install the first cartridge on the lower jaw.
Example 18 [00180] Apparatus, according to Example 17, the second cartridge being additionally configured to remove the anvil tip and the first cartridge from the end actuator, the second cartridge being additionally configured to install a tip replacement anvil and a first replacement cartridge. Example 19 [00181] Apparatus according to Example 18, the second cartridge comprising a compartment configured to receive the anvil tip, the second cartridge additionally comprising one or more hook features configured to engage the anvil tip to retain the anvil tip in the compartment as the end actuator is separated from the second cartridge, thereby removing the anvil tip from the end actuator.
Example 20 [00182] Method of configuring a surgical instrument for use, the surgical instrument comprising: (i) a body portion, (ii) a drive shaft that extends distally from the body portion and (iii ) an end actuator in communication with the drive shaft, the purpose of the end actuator is to compress, staple and cut fabric, the end actuator comprising an anvil body configured to receive an anvil tip and the end actuator comprises a lower jaw configured to receive a first cartridge which is configured to contain one or more clamps; being that
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89/96 the method comprises the steps of: (a) aligning the end actuator with a second cartridge, the second cartridge selectively retaining the anvil tip and the first cartridge, the first cartridge comprising a nose portion that it has one or more first features, the anvil tip comprising a curved portion having one or more second features, the one or more first features of the first cartridge being configured to complement the one or more second features of the anvil tip; (b) inserting an anvil body of the end actuator into an upper compartment of the second cartridge; (c) inserting the lower jaw into a lower compartment of the second cartridge substantially simultaneously with the insertion of the anvil body of the end actuator in the upper compartment of the second cartridge; (d) advancing the end actuator towards the second cartridge to engage the anvil body with the anvil tip; (e) close the lower jaw of the end actuator to engage the lower jaw with the first cartridge; and (f) removing the end actuator from the second cartridge.
VL Miscellaneous [00183] It should be understood that any one or more of the teachings, expressions, modalities, examples, etc. described here can be combined with any one or more of the other teachings, expressions, modalities, examples, etc. that are described in the present invention. The teachings, expressions, modalities, examples, etc. described above should therefore not be seen in isolation from each other. Various suitable ways in which the teachings of the present invention can be combined will become readily apparent to those skilled in the art in view of the teachings of the present invention. These modifications and variations are intended to be included in the scope of the claims
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90/96 attached.
[00184] It should also be understood that the teachings of the present invention can be readily combined with the teachings of US Patent Application No. [ower of attorney document END8113USDP.0641895], entitled Surgical Stapler End Effector with Varying Deck Height and Tissue Gripping Features, filed on the same date as this application, the description of which is incorporated herein by reference. Various suitable ways in which the teachings of the invention can be combined with the teachings of US Patent Application No. [ower of attorney document END8113USDP.0641895] will be apparent to those skilled in the art.
[00185] It should also be understood that the teachings of the present invention can be readily combined with the teachings of US Patent Application No. [ower of attorney document END8114USDP.0641876], entitled Circular Surgical Stapler End Effector with Varying Deck Height and Tissue Gripping Features, filed on the same date as this application, the description of which is incorporated herein by way of reference. Various suitable ways in which the teachings of the invention can be combined with the teachings of US Patent Application No. [ower of attorney document number END8114USDP.0641876] will be apparent to those skilled in the art.
[00186] It should also be understood that the teachings of the present invention can be readily combined with the teachings of US Patent Application No. [ower of attorney document END8115USNP.0641880], entitled Surgical Stapler with Elastically Deformable Tip, deposited on the same date as this application, the description of which is hereby incorporated by reference. Various suitable ways in which the teachings of the
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91/96 invention can be combined with the teachings of US Patent Application No. [ower of attorney document END8115USNP.0641880] will be apparent to those skilled in the art. [00187] It should also be understood that the teachings of the present invention can be readily combined with the teachings of US Patent Application No. [ower of attorney document END8116USNP.0641882], entitled Surgical Stapler with Insertable Distal Anvil Tip, filed on the same date as this application, the description of which is hereby incorporated by reference. Various suitable ways in which the teachings of the invention can be combined with the teachings of US Patent Application No. [ower of attorney document END8116USNP.0641882] will be apparent to those skilled in the art. [00188] It should also be understood that the teachings of the present invention can be readily combined with the teachings of US Patent Application No. [ower of attorney document END8118USDP.0641887], entitled Surgical Stapler with Bent Anvil Tip and Angled Staple Cartridge Tip, filed on the same date as this application, the description of which is hereby incorporated by reference. Various suitable ways in which the teachings of the invention can be combined with the teachings of US Patent Application No. [ower of attorney document END8118USDP.0641887] will be apparent to those skilled in the art.
[00189] It should also be understood that the teachings of the present invention can be readily combined with the teachings of US Patent Application No. [ower of attorney document END8118USNP.0641889], entitled Surgical Stapler with Bent Anvil Tip, Angled Staple Cartridge Tip, and Tissue Gripping Features, filed on the same date as this application, whose
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92/96 description is hereby incorporated by reference. Various suitable ways in which the teachings of the invention can be combined with the teachings of US Patent Application No. [ower of attorney document END8118USNP.0641889] will be apparent to those skilled in the art.
[00190] It should be understood that any patent, publication or other description material that, in whole or in part, is considered to be incorporated herein by reference, is incorporated here only to the extent that the incorporated material does not in conflict with the definitions, statements, or other description materials presented in this description. Accordingly, and to the extent necessary, the description as explicitly presented herein replaces any conflicting material incorporated by reference to the present invention. Any material, or portion thereof, which is incorporated herein by reference, but which conflicts with the definitions, statements, or other description materials contained herein, will be incorporated here only insofar as there is no conflict between the material and the existing description material.
[00191] Versions of the devices described above may have application in conventional medical treatments and procedures conducted by a medical professional, as well as application in medical treatments and procedures assisted by robotics. As an example only, several teachings of the present invention can readily be incorporated into a robotic surgical system such as the DAVINCI ™ system by Intuitive Surgical, Inc., of Sunnyvale, California, USA. Similarly, those skilled in the art will recognize that various teachings here can be readily combined with various teachings from any of the following: US Patent No. 5,792,135, entitled Articulated Surgical Instrument For Performing
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93/96
Minimally Invasive Surgery With Enhanced Dexterity and Sensitivity, granted on August 11, 1998, the description of which is incorporated herein by reference; US Patent No. 5,817,084, entitled Remote Center Positioning Device with Flexible Drive, issued October 6, 1998, the description of which is incorporated herein by reference; U.S. Patent No. 5,878,193, entitled Automated Endoscope System for Optimal Positioning, issued March 2, 1999, the description of which is incorporated herein by reference; U.S. Patent No. 6,231,565, entitled Robotic Arm DLUS for Performing Surgical Tasks, issued May 15, 2001, the description of which is incorporated herein by reference; US Patent No. 6,783,524, entitled Robotic Surgical Tool with Ultrasound Cauterizing and Cutting Instrument, issued on August 31, 2004, the description of which is incorporated herein by reference; US Patent No. 6,364,888, entitled Alignment of Master and Slave in a Minimally Invasive Surgical Apparatus, issued April 2, 2002, the description of which is incorporated herein by reference; US Patent No. 7,524,320, entitled Mechanical Actuator Interface System for Robotic Surgical Tools, issued April 28, 2009, the description of which is incorporated herein by reference; US Patent No. 7,691,098, entitled Platform Link Wrist Mechanism, issued April 6, 2010, the description of which is incorporated herein by reference; US Patent No. 7,806,891, entitled Repositioning and Reorientation of Master / Slave Relationship in Minimally Invasive Telesurgery, granted on October 5, 2010, the description of which is incorporated herein by reference; US publication No. 2013/0012957, entitled Automated End Effector Component Reloading System for Use with a Robotic System, published on January 10, 2013, the description of which is incorporated herein by reference; in US publication No. 2012/0199630, entitled Robotically-Controlled Surgical Instrument with Force Petition 870190098585, of 10/02/2019, p. 97/129
94/96
Feedback Capabilities, published on August 9, 2012, the description of which is incorporated herein by reference; US publication No. 2012/0132450, entitled Shiftable Drive Interface for Robotically Controlled Surgical Tool, published on May 31, 2012, the description of which is incorporated herein by reference; US publication No. 2012/0199633, entitled Surgical Stapling Instruments with CamDriven Staple Deployment Arrangements, published on August 9, 2012, the description of which is incorporated herein by reference; US publication No. 2012/0199631, entitled Robotically-Controlled Motorized Surgical End Effector System with Rotary Actuated Closure Systems Having Variable Actuation Speeds, published on August 9, 2012, the description of which is hereby incorporated by reference; US publication No. 2012/0199632, entitled Robotically-Controlled Surgical Instrument with Selectively Articulatable End Effector, published on August 9, 2012, the description of which is incorporated herein by reference; in US publication No. 2012/02 03247, entitled Robotically-Controlled Surgical End Effector System, published on August 9, 2012, the description of which is incorporated herein by reference; in US publication No. 2012/0211546, entitled Drive Interface for Operably Coupling a Manipulatable Surgical Tool to a Robot, published on August 23, 2012; US publication No. 2012/0138660, entitled Robotically-Controlled Cable-Based Surgical End Effectors, published on June 7, 2012, the description of which is incorporated herein by reference; and / or US publication No. 2012/0205421 entitled Robotically-Controlled Surgical End Effector System with Rotary Actuated Closure Systems, published on August 16, 2012, the description of which is incorporated herein by reference.
[00192] Versions of the above can be designed to be discarded after a single use, or they can be
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95/96 designed to be used multiple times. The versions can, in either or both cases, be reconditioned for reuse after at least one use. Reconditioning can include any combination of steps to disassemble the device, followed by cleaning or replacing specific parts and subsequent reassembly. Specifically, some versions of the device can be disassembled into any number of particular parts or parts of the device can be selectively replaced or removed in any combination. By cleaning and / or replacing specific parts, some versions of the device can be reassembled for subsequent use in a reconditioning facility or by a user immediately before a surgical procedure. Those skilled in the art will understand that the reconditioning of a device can use a variety of disassembly, cleaning / replacement and reassembly techniques. The use of these techniques, as well as the resulting refurbished device, are all within the scope of this application.
[00193] Just as an example, the versions described here can be sterilized before and / or after a procedure. In a sterilization technique, the device is placed in a closed and sealed container, such as a plastic or TYVEK bag. The container and the device can then be placed in a radiation field, such as gamma radiation, X-rays or high-energy electrons, which can penetrate the container. Radiation can kill bacteria on the device and the container. The sterile device can then be stored in a sterile container for later use. The device can also be sterilized using any other known technique, including, but not limited to, beta or gamma radiation, ethylene oxide or water vapor.
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96/96 [00194] Having shown and described various embodiments of the present invention, further adaptations of the methods and systems described in the present invention can be made through suitable modifications by a person skilled in the art without departing from the scope of the present invention. Several of these possible modifications have been mentioned, and others will be evident to those skilled in the art. For example, the examples, modalities, geometry, materials, dimensions, proportions, steps and the like discussed above are illustrative and are not mandatory. Consequently, the scope of the present invention needs to be considered in accordance with the terms of the following claims, and it is understood that it is not limited to the details of structure and operation shown and described in the specification and drawings.

权利要求:
Claims (20)
[1]
1. Device characterized by the fact of understanding:
(a) a body portion;
(b) a driving axis that extends distally from the body portion, the driving axis defining a longitudinal geometric axis; and (c) an end actuator in communication with the drive shaft, the end actuator being movable between an open configuration and a closed configuration, the end actuator being operable to compress, staple and cut fabric and being that the end actuator comprises:
(i) a cartridge configured to contain one or more clamps, the cartridge comprising an angled nose portion, the angled nose portion comprising one or more first features projecting from the nose portion, being that the one or more first features are configured to contact the tissue, (ii) an anvil body and (iii) an anvil tip configured to be selectively attached to a distal end of the anvil body, the tip being anvil portion comprises a curved portion, the curved portion comprising one or more second features configured to contact the tissue, the one or more first cartridge features being configured to complement the one or more second features of the tip anvil.
[2]
2. Apparatus according to claim 1, characterized in that at least a portion of the anvil tip is elastically deformable and configured to deflect in response to a clamping force applied to the anvil tip.
[3]
3. Apparatus according to claim 1, characterized
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2/6 because the one or more first cartridge features and the one or more second anvil features are configured to form a nesting arrangement when the end actuator is in a closed position with no tissue present in the end actuator .
[4]
4. Apparatus according to claim 1, characterized in that the one or more second features of the anvil tip are elastically deformable.
[5]
5. Apparatus according to claim 4, characterized in that the one or more first cartridge features are rigid.
[6]
Apparatus according to claim 1, characterized in that a distal end of the cartridge extends more distally than an distal end of the anvil tip.
[7]
7. Apparatus according to claim 1, characterized in that the anvil tip is configured to contact the cartridge when the end actuator is in a closed configuration with no tissue present in the end actuator.
[8]
8. Apparatus according to claim 1, characterized in that the end actuator is configured to provide a gap along the anvil tip and the cartridge when the end actuator is in a closed configuration with no fabric present in the actuator end, so that the anvil tip maintains a non-contact orientation with respect to the cartridge.
[9]
9. Apparatus, according to claim 1, characterized by the fact that a distal one selected from the one or more second features of the anvil tip is positioned distally in relation to the one or more first features of the cartridge.
[10]
10. Apparatus, according to claim 9, characterized by the fact that a more proximal one selected from the one or more first cartridge features is positioned proximally in
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3/6 to one or more second anvil tip features.
[11]
11. Apparatus according to claim 1, characterized in that a more distal one selected from the one or more first cartridge features is positioned distally in relation to one or more second features of the anvil tip.
[12]
12. Apparatus according to claim 11, characterized in that one more proximal selected from the one or more first cartridge features is positioned proximally to one or more second anvil features.
[13]
13. Apparatus according to claim 1, characterized in that the one or more second anvil features comprise a circular depression in a surface of the anvil tip, and the one or more first features of the cartridge comprise a dome shaped protuberance.
[14]
14. Apparatus according to claim 13, characterized in that the anvil tip extends distally to the nose of the cartridge.
[15]
15. Apparatus according to claim 1, characterized by the fact that the anvil body comprises a slot, the apparatus additionally comprising a wedge configured to connect the anvil tip to the anvil body, the wedge being selectively insertable in the slit of the anvil body.
[16]
16. Apparatus according to claim 1, characterized in that the one or more second features of the anvil tip comprise a single rib located at a distal end of the anvil tip.
[17]
17. Device, characterized by the fact of understanding:
(a) a body portion;
(b) a drive shaft that extends distally from the body portion, the drive shaft defining a
Petition 870190098585, of 10/02/2019, p. 103/129 longitudinal geometric axis; and (c) an end actuator in communication with the drive shaft, the end actuator being movable between an open configuration and a closed configuration, the end actuator being operable to compress, staple and cut fabric and being that the end actuator comprises:
(i) a lower jaw configured to selectively receive and retain a first cartridge configured to contain one or more clamps, the first cartridge comprising an angled nose portion, the angled nose portion comprising one or more first resources protruding from the nose portion, the first or more features being configured to contact the tissue, (ii) an anvil body configured to selectively receive and retain an anvil tip, the tip being anvil portion comprises a curved portion, the curved portion comprising one or more second features configured to contact the tissue, the one or more first features of the first cartridge being configured to complement the one or more second features of the tip anvil and (iii) a second cartridge configured to selectively connect to the end actuator to install the anvil tip on the anvil body, being that the second cartridge is additionally configured to install the first cartridge in the lower jaw.
[18]
18. Apparatus according to claim 17, characterized in that the second cartridge is additionally configured to remove the anvil tip and the first cartridge from the end actuator, the second cartridge being additionally configured to install an anvil tip in
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5/6 replacement and a first replacement cartridge.
[19]
19. Apparatus according to claim 18, characterized in that the second cartridge comprises a compartment configured to receive the anvil tip, the second cartridge additionally comprising one or more hook members configured to engage the anvil tip for retain the anvil tip in the compartment as the end actuator is separated from the second cartridge, thereby removing the anvil tip from the end actuator.
[20]
20. Method of configuring a surgical instrument for use, the surgical instrument comprising:
(i) a body portion, (ii) a drive shaft extending distally from the body portion and (iii) an end actuator in communication with the drive shaft, the end actuator being operable for compress, staple and cut fabric, the end actuator comprising an anvil body configured to receive an anvil tip, and the end actuator comprising a lower jaw configured to receive a first cartridge which is configured to contain one or more staples;
characterized by the fact of understanding the steps of:
(a) aligning the end actuator with a second cartridge, the second cartridge selectively retaining the anvil tip and the first cartridge, the first cartridge comprising a nose portion that has one or more first features, the anvil tip comprises a curved portion having one or more second features, the one or more first features of the first cartridge being configured to complement the one or more second features of the anvil tip;
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6/6 (b) insert an anvil body of the end actuator into an upper compartment of the second cartridge;
(c) inserting the lower jaw into a lower compartment of the second cartridge substantially simultaneously with the insertion of the anvil body of the end actuator in the upper compartment of the second cartridge;
(d) advancing the end actuator towards the second cartridge to engage the anvil body with the anvil tip;
(e) close the lower jaw of the end actuator to engage the lower jaw with the first cartridge; and (f) removing the end actuator from the second cartridge.

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BR112021000654A2|2021-04-13|SURGICAL CLAMPING ACTUATOR CLAW WITH DEFLECTED TIP TOWARDS ANOTHER CLAW

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JP2021530304A|2021-11-11|Surgical stapled end effector components with tips with various flexion angles

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BR112021000666A2|2021-04-13|EXTREMITY ACTUATOR COMPONENT FOR SURGICAL CLAMPING WITH JOINT AND ASYMMETRIC DEFORMABLE TIP

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BR112021012265A2|2021-09-08|REINFORCEMENT SET APPLICATOR FOR CURVED TIP SURGICAL STAPLER WITH OPENING FEATURE FOR CURVED TIP ALIGNMENT

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BR112021000661A2|2021-05-11|COMPONENT OF SURGICAL STAPLING END ACTUATOR WITH DEFORMABLE TIP WITH EMPTY SPACE

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BR112021000554A2|2021-04-06|METHOD OF SURGICAL STAPLING WITH EXTREMITY ACTUATOR COMPONENT WITH A CURVE TIP

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BR112015020550B1|2021-11-23|DEVICE

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BR112015020623B1|2021-10-19|DEVICE

同族专利:

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公开号 | 公开日

---

EP3363384A3|2018-10-31|

---

CN110520062A|2019-11-29|

---

US10806451B2|2020-10-20|

---

JP2020508131A|2020-03-19|

---

EP3363384B1|2020-10-28|

---

EP3363384A2|2018-08-22|

---

US20180235611A1|2018-08-23|

---

WO2018152151A1|2018-08-23|

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WO2020136481A1|2018-12-28|2020-07-02|Ethicon Llc|Curved tip surgical stapler buttress assembly applicator with opening feature for curved tip alignment|

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USD901686S1|2018-12-28|2020-11-10|Ethicon Llc|Applicator for surgical stapler buttress|

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US11166724B2|2018-12-28|2021-11-09|Cilag Gmbh International|Adhesive distribution on buttress for surgical stapler|

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US11103243B2|2018-12-28|2021-08-31|Cilag Gmbh International|Curved tip surgical stapler buttress assembly applicator with compression layer pocket feature|

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USD926318S1|2018-12-28|2021-07-27|Cilag Gmbh International|Surgical stapler deck with tissue engagement recess features|

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US10905424B2|2018-12-28|2021-02-02|Ethicon Llc|Curved tip surgical stapler buttress assembly applicator with proximal alignment features|

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USD926317S1|2018-12-28|2021-07-27|Cilag Gmbh International|Surgical stapler deck with tissue engagement cleat features|

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USD932621S1|2018-12-28|2021-10-05|Cilag Gmbh International|Buttress assembly for a surgical stapler|

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US20200237370A1|2019-01-30|2020-07-30|Ethicon Llc|Surgical stapler with deflectable distal tip|

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US20200237369A1|2019-01-30|2020-07-30|Ethicon Llc|Surgical stapler with rotatable distal tip|

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US20200237368A1|2019-01-30|2020-07-30|Ethicon Llc|Surgical stapler with toggling distal tip|

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US11147553B2|2019-03-25|2021-10-19|Cilag Gmbh International|Firing drive arrangements for surgical systems|

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US11172929B2|2019-03-25|2021-11-16|Cilag Gmbh International|Articulation drive arrangements for surgical systems|

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US11147551B2|2019-03-25|2021-10-19|Cilag Gmbh International|Firing drive arrangements for surgical systems|

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US20200345358A1|2019-04-30|2020-11-05|Ethicon Llc|Rotatable jaw tip for a surgical instrument|

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US11253254B2|2019-04-30|2022-02-22|Cilag Gmbh International|Shaft rotation actuator on a surgical instrument|

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US11241235B2|2019-06-28|2022-02-08|Cilag Gmbh International|Method of using multiple RFID chips with a surgical assembly|

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US11219455B2|2019-06-28|2022-01-11|Cilag Gmbh International|Surgical instrument including a lockout key|

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US11224497B2|2019-06-28|2022-01-18|Cilag Gmbh International|Surgical systems with multiple RFID tags|

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US11051807B2|2019-06-28|2021-07-06|Cilag Gmbh International|Packaging assembly including a particulate trap|

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US11246678B2|2019-06-28|2022-02-15|Cilag Gmbh International|Surgical stapling system having a frangible RFID tag|

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US11259803B2|2019-06-28|2022-03-01|Cilag Gmbh International|Surgical stapling system having an information encryption protocol|

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US11234698B2|2019-12-19|2022-02-01|Cilag Gmbh International|Stapling system comprising a clamp lockout and a firing lockout|

法律状态:
2021-10-19| B350| Update of information on the portal [chapter 15.35 patent gazette]|

优先权:

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申请号 | 申请日 | 专利标题

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US15/435,618|US10806451B2|2017-02-17|2017-02-17|Surgical stapler with cooperating distal tip features on anvil and staple cartridge|

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PCT/US2018/018104|WO2018152151A1|2017-02-17|2018-02-14|Surgical stapler with cooperating distal tip features on anvil and staple cartridge|

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